3D Printing Info

Filament comparison

ASA Aero vs PEEK-CF

Compare printing settings, strength, heat resistance, dated prices and sources.

2 selected · all documented properties

ASA Aero vs PEEK-CF — documented properties and sources
PropertyFoaming ASA (ASA Aero)ASAFibre-reinforced PEEKHIGHTEMP
Market snapshot
Listing priceUSD/kg; dated snapshots$49.99/kg median; $49.99–$49.99/kg across 1 dated product listings$597.50/kg median; $448.00–$695.00/kg across 5 dated product listings
Identity & Market
Base polymer / chemistryASA with a heat-activated blowing agent that expands at the nozzle[1][2]Short-fibre reinforced PEEK. 3DXTech's CarbonX grade is nominally 10 wt% carbon and its FibreX grade 20 wt% glass; LEHVOSS Luvocom 3F PEEK CF 9676 is 15 wt% carbon; Ensinger's machining stock runs to 30 wt% carbon[3][4][5][6]
Densityg/cm³0.99 filament (Bambu Lab, ISO 1183); Formfutura's grade reaches 0.33 g/cm³ fully expanded[1][2]1.39 (ISO 1183)[3]
Typical priceUSD/kg1 kg spools cluster near 50[7]1 kg-equivalent spools span 448–972; the middle of the market is about 598[4][5][8]
Price range across brandsUSD/kg50 at Bambu Lab's 1 kg listing[7]448-972 across formats and filler types; IEMAI 3D CF-PEEK and GF-PEEK 448 at 1 kg, 3DXTech CarbonX PEEK+CF10 598 at 2 kg and FibreX PEEK+GF20 695 at 1 kg, Luvocom 3F PEEK CF 9676 648 at 2 kg[4][5][8][9]
Market availability1–5Niche, a handful of specialist brands[7][2]Niche, a handful of specialist brands[4][5]
Spool sizes & diameters1.75 mm; 1 kg spools[7]1.75 and 2.85 mm; 200 g to 2 kg spools[4][5]
Typical applicationsDrone airframes, RC parts and floating or outdoor applications where mass matters and UV exposure rules out LW-PLA[2]Stiff aerospace and oil-and-gas parts where PEEK alone is not rigid enough[3]
Printing Parameters
Nozzle temperature°C240–280 (Bambu Lab); 220–285 (Formfutura), with foaming activating near 230 °C and peaking between 270 and 285 °C[1][2]Not documented
Bed temperature°C80–90 (Bambu Lab); 50–90 (Formfutura)[1][2]Not documented
Enclosure / chamber requirement1–5Enclosure recommended — Bambu Lab specifies a 45–60 °C chamber[1][10]Actively heated chamber required[11][12]
Recommended chamber temperature°C45–60 (Bambu Lab)[1]Not documented
Part cooling fan0–80 % (Bambu Lab); 0–50 % (Formfutura)[1][2]Not documented
Bed surface & adhesion aidPEI sheet, BuildTak or an adhesion aid such as Magigoo (Polymaker); Simplify3D also lists Kapton tape and ASA slurry[13][14]Not documented
Maximum volumetric flow (mm³/s; see test conditions)mm³/s12 at Bambu Lab's 150 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][15]Not documented
Warping tendency1–5Not documentedModerate — needs adhesion aid or draught shield; the fibre cuts PEEK's crystallisation shrinkage[3]
Bed-adhesion difficulty1–5Needs a specific surface plus adhesive[13]Not documented
Stringing / oozing tendency1–5Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[13]Not documented
Overall printing difficulty1–5Advanced — enclosure, hardware upgrades, tuning; flow has to be cut to match the expansion and the density follows nozzle temperature[2][1]Expert / industrial hardware only[11][12]
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely[10]Hardened steel required[3]
Abrasiveness1–5Non-abrasive[10]Highly abrasive — standard CF composite[3]
Nozzle clog risk1–5Not documentedHigh — jams from moisture, heat creep or particles; 3DXTech adds a hardened 0.4 mm minimum nozzle and 0.25 mm layers to the mandatory 120 °C pre-dry[16][17]
Heat-creep / jam sensitivity1–5Slightly sensitive[14]Not documented
Hotend requirementNo special hotend required[14]Not documented
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5High — 0.80 % saturated at 25 °C / 55 % RH, nearly double unfilled Bambu Lab ASA[1][18]Not documented
Equilibrium moisture content at ~50 % RH%0.80 saturated at 25 °C / 55 % RH (Bambu Lab)[1]0.06 in 24 h on extruded CF30 stock (ASTM D570)[6]
Drying temperature & time80 °C for 8 h (Bambu Lab)[1]Not documented
Symptoms when wetBubbling and popping at the nozzle, stringing and a rough surface[19]Not documented
Effect of moisture on strengthNo dry-versus-conditioned figures are published; Polymaker groups the styrenics as moderate-sensitivity and absorbed water shows as bubbling and poor layer adhesion[19]No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[16]
Storage requirementSealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[19]Not documented
Mechanical Properties
Tensile strength (XY)MPa32 ± 4 printed XY, ISO 527 (Bambu Lab)[1]105 at break (printed XY, ISO 527, CF10); 121 at yield on extruded CF30 stock (ASTM D638)[3][6]
Young's modulusMPa2010 ± 260 printed XY, ISO 527 (Bambu Lab)[1]8100 (printed XY, ISO 527, CF10) — more than double unfilled PEEK; 6343 on extruded CF30 stock (ASTM D638)[3][6]
Elongation at break%5.1 ± 1.6 printed XY, ISO 527 (Bambu Lab)[1]3 at break (printed XY, ISO 527), against 28 for unfilled PEEK[3][20]
Flexural strengthMPa58 ± 6 printed XY, ISO 178 (Bambu Lab)[1]136 (printed XY, ISO 178, CF10); 193 on extruded CF30 stock (ASTM D790)[3][6]
Flexural modulusMPa1510 ± 120 printed XY, ISO 178 (Bambu Lab)[1]8300 (printed XY, ISO 178, CF10); 7171 on extruded CF30 stock (ASTM D790)[3][6]
Charpy impact, notchedkJ/m²8.2 ± 1.6 printed XY, ISO 179, notched (Bambu Lab)[1]Not documented
Other impact dataCharpy unnotched 32.0 ± 2.5 printed XY (Bambu Lab, ISO 179)[1]Izod notched 61.9 J/m on extruded CF30 stock, converted from 1.16 ft-lb/in (ASTM D256)[6]
Layer adhesion / Z tensileMPa21 ± 4 printed Z, ISO 527 (Bambu Lab); flexural Z falls to 24 against 58 in XY[1]Not documented
Brittleness1–5Moderate[1]Brittle — snaps with little warning; elongation falls from 28 % to 3 %[3][20]
Hardness (scale-specific)Shore A / Shore D / RockwellNot documentedRockwell M107 on extruded PEEK-CF30 stock (ASTM D785), against M100 unfilled[6][21]
Creep resistance / sustained load1–5Below average — no creep test found; the foamed structure drops modulus to 2010 MPa and load is carried by a lower solid fraction[1][18]Excellent — holds load for years. Ensinger rates carbon-fibre PEEK stock as very highly creep resistant and specifies 260 °C continuous service[6]
Fatigue / repeated-flex resistance1–5Moderate — no foamed-grade S-N curve; unfilled printed ASA holds a fatigue limit at 25 % of tensile strength[1][22]Good. Victrex rates PEEK for long-term fatigue as well as creep; the fibre cuts elongation at break from 28 % to 3 %, which limits repeated large-strain flexing[23][3][20]
Elasticity / flexibility1–5Rigid[1]Rigid[3]
Z strength as % of XY%66 by tensile, 41 by flexural (printed, Bambu Lab)[1]Not documented
Thermal Properties
HDT at 0.45 MPa°C85 (ISO 75, 0.45 MPa, Bambu Lab) against 100 for unfilled Bambu Lab ASA[1][18]265 (printed XY, ISO 75 at 0.45 MPa, CarbonX PEEK+CF10) against 140 for unfilled PEEK[3][20]
HDT at 1.8 MPa°C78 (ISO 75, 1.8 MPa, Bambu Lab) against 92 for unfilled Bambu Lab ASA[1][18]316 on extruded CF30 stock, converted from 600 °F at 264 psi (ASTM D648)[6]
Glass transition (Tg)°CNot documented143 (DSC, CarbonX PEEK+CF10) — the fibre does not move the glass transition[3]
Melting point / Vicat°CNot documented334 melting on extruded CF30 stock, converted from 633 °F[6]
Continuous service temperature°C93 — Prusa publishes this as the temperature resistance of Prusament ASA[24]260 long-term on extruded CF30 stock, converted from 500 °F; 300 short term[6]
Thermal expansion (CTE)µm/m·KNot documented14.4 (extruded PEEK-CF30 stock, ASTM D696; source states 0.80e-5 in/in/°F) — about a third of unfilled PEEK[6][21]
Flammability / UL 94Flammable; no UL 94 rating published[18]UL 94 V-0 on the base resin; Ensinger lists extruded PEEK-CF30 stock as inherently flame resistant[20][6]
Environment & Chemical
UV resistance1–5Excellent — designed for permanent outdoor use; Formfutura states the foaming grade retains ApolloX's UV resistance[2][25]Not documented
Chemical resistanceGood against weak acids, weak alkalis, oils and grease; dissolved by acetone[26]Not documented
Food contactNot food safe[13]Not documented
Biodegradability / compostabilityNot biodegradable[13]Not documented
RecyclabilityNot accepted in household plastic collection[13]Not documented
Electrical & ESD propertiesNot documentedSurface resistance above 10⁹ ohm/sq — not static-dissipative (ASTM D257)[3]
Health & Safety
Fume toxicity1–5High — hazardous VOC such as styrene; enclosure and filtration needed[27][10]Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[27]
Hazardous species emittedStyrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[10][27]Not documented
Ventilation / filtration requirement1–5Enclosure with carbon and HEPA filtration[27][10]Ventilated room or enclosure recommended[27]
Dust & fibre handling hazardNot documentedCarbon fibre is bound in the matrix; sanding dust should not be inhaled[3]
Post-Processing
Sanding & machiningSands well and takes filler before painting[13]Not documented
Painting & finishingPaints readily; ASA holds colour outdoors so many parts are left unpainted[13]Not documented
Gluing & solvent weldingSolvent-welds with acetone[26]Not documented
Vapour / chemical smoothingAcetone vapour smoothing works[26]Not documented
Support material pairingHIPS breaks away or dissolves in d-limonene; Bambu Lab sells a Support for ABS that also serves ASA[10]Not documented
Dimensional accuracy & detailMatte, textured surface that hides layer lines; colour lightens as the foaming degree rises, which doubles as a visual density cue[2]Not documented
Solvents & Solubility
Soluble inAcetone dissolves it (Polymaker); MEK, THF, ethyl acetate and the chlorinated solvents dissolve the styrenic backbone.[28][26]95–98 wt% sulphuric acid dissolves the matrix at 40–70 °C and leaves the fibre. Nothing else touches PEEK.[29][28]
Softened or crazed byLimonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[30]Concentrated nitric, hydrofluoric, hydrobromic and hydriodic acids attack it; DCM, DMSO and THF swell thin-walled sections.[31][28]
Solvent welding & smoothing agentAcetone vapour, ~20 min at 80 °C over 5 mm of liquid; the foamed wall absorbs solvent, so cut the exposure well short.[32]None — no solvent softens PEEK, so parts are joined thermally or mechanically, never chemically.[31][28]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. Bambu Filament Technical Data Sheet V1.0 — ASA Aero Bambu Lab · 2026-08 · tds
  2. ApolloX Foaming Technical Data Sheet Formfutura · 2025-07 · tds
  3. CarbonX Carbon Fiber PEEK Technical Data Sheet v3 3DXTech · 2026-08 · tds
  4. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  5. 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
  6. TECAPEEK CF30 black (PEEK-CF30) — stock shape properties Ensinger · 2026-08 · tds
  7. ASA Aero — product page Bambu Lab US Store · 2026-08 · vendor
  8. IEMAI 3D CF-PEEK 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  9. IEMAI 3D GF-PEEK 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  10. ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
  11. Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
  12. Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
  13. ASA — material basics Polymaker Wiki · 2026-08 · doc
  14. ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  15. Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
  16. CARBONX PEEK+CF10 — product page (print recommendations) 3DXTech · 2026-08 · doc
  17. Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
  18. Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
  19. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  20. ThermaX PEEK Technical Data Sheet v3 3DXTech · 2026-08 · tds
  21. TECAPEEK natural (PEEK) — stock shape properties Ensinger · 2026-08 · tds
  22. Mechanical, Fatigue, and Thermal Characterization of ASA, Nylon 12, PC and PC-ABS Manufactured by Fused Filament Fabrication (FFF) Polymers 18(2):302 · 2026-01 · paper
  23. PEEK polymers — product overview Victrex · 2026-08 · doc
  24. Prusament ASA — material page Prusa Polymers · 2026-08 · doc
  25. ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
  26. PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
  27. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  28. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
  29. The Effects of Sulfonated Poly(ether ether ketone) Ion Exchange Preparation Conditions on Membrane Properties Yee, Zhang & Ladewig, Membranes 3(3) 182–195 · 2013-07 · paper
  30. HIPS — Knowledge Base Prusa Research · 2026-08 · doc
  31. What solvents are not compatible with PEEK? — fluidics technical FAQ IDEX Health & Science · 2026-08 · doc
  32. Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc