Filament comparison
ASA Aero vs PC-CF
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Foaming ASA (ASA Aero)ASA | Carbon-fibre PC (PC-CF)PC |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $49.99/kg median; $49.99–$49.99/kg across 1 dated product listings | $62.58/kg median; $34.99–$117.33/kg across 6 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | ASA with a heat-activated blowing agent that expands at the nozzle[1][2] | Polycarbonate reinforced with chopped carbon fibre[3][4] |
| Densityg/cm³ | 0.99 filament (Bambu Lab, ISO 1183); Formfutura's grade reaches 0.33 g/cm³ fully expanded[1][2] | 1.22 (Prusament) and 1.36 (3DXTech), ISO 1183[3][4] |
| Typical priceUSD/kg | 1 kg spools cluster near 50[5] | 1 kg-equivalent spools span 35–117; the middle of the market is about 63[6][7][8][9][10] |
| Price range across brandsUSD/kg | 50 at Bambu Lab's 1 kg listing[5] | 35–117 across brands; Ambrosia 35, IEMAI 39, YXPOLYER 55, Spectrum PC CF 70, Prusament 94, 3DXTech 117[6][7][8][9][10] |
| Market availability1–5 | Niche, a handful of specialist brands[5][2] | Available from several mainstream brands[6][8][11] |
| Spool sizes & diameters | 1.75 mm; 1 kg spools[5] | 1.75 and 2.85 mm; 0.75, 0.8 and 1 kg spools[6][8] |
| Typical applications | Drone airframes, RC parts and floating or outdoor applications where mass matters and UV exposure rules out LW-PLA[2] | Stiff high-temperature structural parts — jigs, drone frames and under-bonnet brackets[3][4] |
| Diameter tolerance± mm | Not documented | ±0.04 (Prusament PC Blend Carbon Fiber)[3] |
| Printing Parameters | ||
| Nozzle temperature°C | 240–280 (Bambu Lab); 220–285 (Formfutura), with foaming activating near 230 °C and peaking between 270 and 285 °C[1][2] | 285 ± 10 (Prusament)[3] |
| Bed temperature°C | 80–90 (Bambu Lab); 50–90 (Formfutura)[1][2] | 110 ± 10 (Prusament)[3] |
| Enclosure / chamber requirement1–5 | Enclosure recommended — Bambu Lab specifies a 45–60 °C chamber[1][12] | Enclosure required (passive)[3][12] |
| Recommended chamber temperature°C | 45–60 (Bambu Lab)[1] | Not documented |
| Part cooling fan | 0–80 % (Bambu Lab); 0–50 % (Formfutura)[1][2] | Off — Prusa allows 0–20 % and warns cooling significantly reduces interlayer adhesion[3] |
| Bed surface & adhesion aid | PEI sheet, BuildTak or an adhesion aid such as Magigoo (Polymaker); Simplify3D also lists Kapton tape and ASA slurry[13][14] | PEI with a glue stick or a commercial adhesive[15] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 12 at Bambu Lab's 150 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][16] | Not documented |
| Warping tendency1–5 | Not documented | High — enclosure needed for reliable large parts; the fibre reduces warping against unfilled PC[3][12] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[13] | Needs a specific surface plus adhesive[15][17] |
| Stringing / oozing tendency1–5 | Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[13] | Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[17] |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning; flow has to be cut to match the expansion and the density follows nozzle temperature[2][1] | Advanced — enclosure, hardware upgrades, tuning; hardened nozzle mandatory[12][3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[12] | Hardened steel required[12] |
| Abrasiveness1–5 | Non-abrasive[12] | Highly abrasive — standard CF composite[12] |
| Nozzle clog risk1–5 | Not documented | High — jams from moisture, heat creep or particles; PC already absorbs water from the air and 3DXTech adds a hardened 0.4 mm minimum nozzle, 0.25 mm layers and a 120 °C pre-dry[18][15][19] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[14] | Slightly sensitive[15] |
| Hotend requirement | No special hotend required[14] | All-metal hot end required (Simplify3D)[15] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | High — 0.80 % saturated at 25 °C / 55 % RH, nearly double unfilled Bambu Lab ASA[1][20] | Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h pre-dry[21][22][18] |
| Equilibrium moisture content at ~50 % RH% | 0.80 saturated at 25 °C / 55 % RH (Bambu Lab)[1] | 0.11 after 7 days at 24 °C / 22 % RH (Prusa Polymers)[3] |
| Drying temperature & time | 80 °C for 8 h (Bambu Lab)[1] | Not documented |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[23] | Bubbling and popping at the nozzle, stringing and a rough surface[23] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; Polymaker groups the styrenics as moderate-sensitivity and absorbed water shows as bubbling and poor layer adhesion[23] | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[17][23] |
| Storage requirement | Sealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[23] | Airtight containers with desiccant to prevent reabsorption[17] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 32 ± 4 printed XY, ISO 527 (Bambu Lab)[1] | 64 ± 3 printed horizontal and 70 ± 3 printed vertical at yield, ISO 527-1 (Prusament); 3DXTech quotes 73 at break[3][4] |
| Young's modulusMPa | 2010 ± 260 printed XY, ISO 527 (Bambu Lab)[1] | 2600 printed horizontal and 3200 printed vertical, ISO 527-1 (Prusament); 3DXTech quotes 6980[3][4] |
| Elongation at break% | 5.1 ± 1.6 printed XY, ISO 527 (Bambu Lab)[1] | 4.6 at yield printed horizontal (Prusament); 3DXTech quotes 2.1 at break[3][4] |
| Flexural strengthMPa | 58 ± 6 printed XY, ISO 178 (Bambu Lab)[1] | 94 ± 3 printed horizontal and 130 ± 2 printed vertical, ISO 178 (Prusament); 3DXTech quotes 85[3][4] |
| Flexural modulusMPa | 1510 ± 120 printed XY, ISO 178 (Bambu Lab)[1] | 3500 printed horizontal and 4200 printed vertical, ISO 178 (Prusament); 3DXTech quotes 6540[3][4] |
| Charpy impact, notchedkJ/m² | 8.2 ± 1.6 printed XY, ISO 179, notched (Bambu Lab)[1] | 12 ± 1 printed horizontal and 17 ± 2 printed vertical, ISO 179-1 notched (Prusament)[3] |
| Other impact data | Charpy unnotched 32.0 ± 2.5 printed XY (Bambu Lab, ISO 179)[1] | Charpy unnotched 32 ± 5 printed horizontal and 35 ± 4 printed vertical (Prusament, ISO 179-1)[3] |
| Layer adhesion / Z tensileMPa | 21 ± 4 printed Z, ISO 527 (Bambu Lab); flexural Z falls to 24 against 58 in XY[1] | 23 ± 2 (Prusa Polymers interlayer adhesion test) — above the 21 ± 2 of unfilled Prusament PC Blend[3][22] |
| Brittleness1–5 | Moderate[1] | Moderate[3][4] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Not documented | 83 Shore D (Prusa Polymers method), against 79 for unfilled Prusament PC Blend[3][22] |
| Creep resistance / sustained load1–5 | Below average — no creep test found; the foamed structure drops modulus to 2010 MPa and load is carried by a lower solid fraction[1][20] | Excellent — holds load for years. Room-temperature tensile creep of moulded unfilled PC ran unbroken at 41 MPa until the test was stopped; short carbon fibre raises the flexural modulus from about 2.1 to 3.5-6.5 GPa, which reduces creep strain further[24][3] |
| Fatigue / repeated-flex resistance1–5 | Moderate — no foamed-grade S-N curve; unfilled printed ASA holds a fatigue limit at 25 % of tensile strength[1][25] | Good. No fatigue test data was found for a carbon-fibre PC filament; the unfilled polymer is rated Good on the same scale[24] |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[3] |
| Z strength as % of XY% | 66 by tensile, 41 by flexural (printed, Bambu Lab)[1] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 85 (ISO 75, 0.45 MPa, Bambu Lab) against 100 for unfilled Bambu Lab ASA[1][20] | 114 (ISO 75, 0.45 MPa, Prusament)[3] |
| HDT at 1.8 MPa°C | 78 (ISO 75, 1.8 MPa, Bambu Lab) against 92 for unfilled Bambu Lab ASA[1][20] | 106 (ISO 75, 1.8 MPa, Prusament), against 93 for unfilled Prusament PC Blend[3][22] |
| Glass transition (Tg)°C | Not documented | 127 (3DXTech, DSC)[4] |
| Continuous service temperature°C | 93 — Prusa publishes this as the temperature resistance of Prusament ASA[26] | 113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[22] |
| Flammability / UL 94 | Flammable; no UL 94 rating published[20] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Excellent — designed for permanent outdoor use; Formfutura states the foaming grade retains ApolloX's UV resistance[2][27] | Degrades within weeks outdoors unless stabilised[17] |
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[28] | Withstands oils, solvents and fuels; Polymaker rates it good against weak acids[17] |
| Food contact | Not food safe[13] | Bisphenol-A polycarbonate is not offered as food-contact filament[17] |
| Biodegradability / compostability | Not biodegradable[13] | Not biodegradable[17] |
| Recyclability | Not accepted in household plastic collection[13] | Mechanically recyclable but not accepted in household plastic collection[17] |
| Electrical & ESD properties | Not documented | Surface resistance above 10⁹ ohm/sq — not static-dissipative (3DXTech, ASTM D257)[4] |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[29][12] | Moderate — measurable VOCs and UFPs, ventilation advised[29] |
| Ultrafine-particle emission rateparticles/min | Not documented | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[29] |
| Hazardous species emitted | Styrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[12][29] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration[29][12] | Ventilated room or enclosure recommended[29][12] |
| Dust & fibre handling hazard | Not documented | Carbon fibre is bound in the matrix; sanding dust should not be inhaled[4] |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[13] | Sands and machines well; the toughness means it cuts rather than chips[15] |
| Painting & finishing | Paints readily; ASA holds colour outdoors so many parts are left unpainted[13] | Not documented |
| Gluing & solvent welding | Solvent-welds with acetone[28] | Cyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[15] |
| Vapour / chemical smoothing | Acetone vapour smoothing works[28] | No practical vapour smoothing[15] |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a Support for ABS that also serves ASA[12] | Prints its own supports; 3DXTech sells a dedicated PC break-away support[15] |
| Dimensional accuracy & detail | Matte, textured surface that hides layer lines; colour lightens as the foaming degree rises, which doubles as a visual density cue[2] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves it (Polymaker); MEK, THF, ethyl acetate and the chlorinated solvents dissolve the styrenic backbone.[30][28] | Dichloromethane and chloroform dissolve the matrix and leave the fibre; DMF and dioxane do the same (Covestro).[31] |
| Softened or crazed by | Limonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[32] | Methanol, butyl acetate, ether, 1 % NaOH and phthalate plasticisers stress-crack it; acetone, MEK and xylene swell it.[31] |
| Solvent welding & smoothing agent | Acetone vapour, ~20 min at 80 °C over 5 mm of liquid; the foamed wall absorbs solvent, so cut the exposure well short.[33] | Dichloromethane cement welds the resin, but the fibre keeps the joint from flowing closed. Controlled carcinogen.[34] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Bambu Filament Technical Data Sheet V1.0 — ASA Aero Bambu Lab · 2026-08 · tds
- ApolloX Foaming Technical Data Sheet Formfutura · 2025-07 · tds
- Prusament PC Blend Carbon Fiber Technical Datasheet v2.0 Prusa Polymers · 2023-04 · tds
- CarbonX Carbon Fiber ezPC Polycarbonate Technical Data Sheet 3DXTech · 2026-08 · tds
- ASA Aero — product page Bambu Lab US Store · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- Spectrum PC CF Carbon Black, 1.75 mm / 250 g 3DJAKE · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- IEMAI CF-PC 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
- YXPOLYER PC CF product page YXPOLYER · 2026-08 · vendor
- Filastruder product catalogue Filastruder · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- ASA — material basics Polymaker Wiki · 2026-08 · doc
- ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- PC — material basics Polymaker Wiki · 2026-08 · doc
- CARBONX ezPC+CF — product page (print recommendations) 3DXTech · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
- Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
- Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- Mechanical, Fatigue, and Thermal Characterization of ASA, Nylon 12, PC and PC-ABS Manufactured by Fused Filament Fabrication (FFF) Polymers 18(2):302 · 2026-01 · paper
- Prusament ASA — material page Prusa Polymers · 2026-08 · doc
- ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
- PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds