3D Printing Info

Filament comparison

ABS vs PVB

Compare printing settings, strength, heat resistance, dated prices and sources.

2 selected · all documented properties

ABS vs PVB — documented properties and sources
PropertyABSABSPVBSPECIALTY
Market snapshot
Listing priceUSD/kg; dated snapshots$19.99/kg median; $11.99–$45.00/kg across 16 dated product listings$66.65/kg median; $49.32–$79.98/kg across 3 dated product listings
Identity & Market
Base polymer / chemistryAcrylonitrile butadiene styrene — a styrenic terpolymer with a butadiene rubber phase[1][2]Polyvinyl butyral — a printable thermoplastic whose surface can be smoothed with isopropyl alcohol instead of a hot solvent[3]
Densityg/cm³1.04 (Polymaker PolyLite ABS and ABS Pro) to 1.06 (ABS Max), ISO 1183; Bambu Lab 1.05[4][1][5][6]1.10 (Polymaker PolySmooth, ISO 1183); Prusament PVB 1.10[3][7]
Typical priceUSD/kg1 kg spools cluster near 20[8][9][10][11][12]1 kg-equivalent spools cluster near 80[9][13]
Price range across brandsUSD/kg12–45 across brands; IEMAI 12, SUNLU 12 at a 3 kg minimum, ELEGOO 15 in a 5 kg pack, Polymaker 19, YXPOLYER 20, Bambu Lab 20, Push Plastic 25, 3DXTech 45[8][9][14][15][10][11][12][16]49–102 across brands; Polymaker PolySmooth 49 at 750 g, Prusament PVB 80–102 at 500 g[9][13]
Market availability1–5Ubiquitous, every brand and retailer[8][9][14][15]Available from several mainstream brands[9][13]
Spool sizes & diameters1.75 and 2.85 mm; 1, 5 and 10 kg spools[14][15]1.75 and 2.85 mm; 0.5 and 0.75 kg spools[9][13]
Typical applicationsEnclosures, automotive interior parts and tooling that must hold shape above PLA's 55 °C ceiling[1][17]Display models and light guides where a layer-free surface matters more than strength[3]
Diameter tolerance± mmNot documented+/- 0.03 (Prusament PVB)[7]
Printing Parameters
Nozzle temperature°C240–270 (Bambu Lab); 245–265 (Polymaker PolyLite)[4][1]215 +/- 10 (Prusament PVB)[7]
Bed temperature°C80–100 (Bambu Lab); 90–100 (Polymaker)[4][1]75 +/- 5 (Prusament PVB)[7]
Enclosure / chamber requirement1–5Enclosure recommended — Polymaker calls a chamber needed at ambient temperature, Bambu Lab requires an enclosed printer and rules out its P1P and A-series machines[1][18]Open frame is fine[3]
Recommended chamber temperature°C45–60 (Bambu Lab)[4]Not documented
Part cooling fan0–80 % (Bambu Lab); off (Polymaker PolyLite)[4][1]100 % part cooling (Prusament PVB)[7]
Bed surface & adhesion aidClean the plate and apply glue — Bambu Lab lists glue as the way to improve adhesion and prevent warping[18]Smooth PEI sheet or satin sheet; Prusa states a brim is not generally necessary[7]
Maximum volumetric flow (mm³/s; see test conditions)mm³/s10–16 (PrusaSlicer guidance for ABS/ASA)[19]Not documented
Warping tendency1–5High — enclosure needed for reliable large parts; Bambu Lab attributes surface cracking to cooling stress exceeding interlayer adhesion[18]Not documented
Bed-adhesion difficulty1–5Needs a specific surface plus adhesive[18]Not documented
Stringing / oozing tendency1–5Slight[1]Not documented
Overall printing difficulty1–5Intermediate — dry filament and a tuned profile[18][1]Easy — minor profile tuning; it prints close to PLA[3]
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely[18]Brass fine indefinitely[3]
Abrasiveness1–5Non-abrasive[18]Non-abrasive[3]
Nozzle clog risk1–5Low — no special hot-end required and clogging is not among the listed drawbacks; Prusa lists no drybox and no hardened nozzle[20][21]Moderate — needs dry filament and a clean nozzle; Prusa calls PVB very prone to absorbing moisture and requires a 60 °C, 4 h dry before every print[22][23]
Heat-creep / jam sensitivity1–5Slightly sensitive[20]Not documented
Hotend requirementNo special hot-end required[20]Not documented
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5Moderate — 0.65 % saturated at 25 °C / 55 % RH (Bambu Lab); Polymaker measures 0.51 % maximum uptake for ABS Pro[4][5]Very high (>2 %) — 2.36 % equilibrium water absorption (Polymaker PolySmooth), above every PLA and PETG grade here[3]
Equilibrium moisture content at ~50 % RH%0.65 saturated at 25 °C / 55 % RH (Bambu Lab); 0.51 maximum (Polymaker ABS Pro)[4][5]2.36 equilibrium water absorption (Polymaker PolySmooth); 2.09 for PolyCast; Prusament PVB takes up 0.18 in 24 h and 0.35 in 7 days at 24 °C and 22 % RH[3][24][7]
Drying temperature & time80 °C for 8 h (Bambu Lab); 70 °C for 6 h (Polymaker)[4][1]Maximum 60 °C for 4-8 h depending on how wet the filament is (Prusament PVB)[7]
Symptoms when wetBubbling and popping at the nozzle, stringing, rough surface and weak layers[23]Not documented
Effect of moisture on strengthPolymaker rates ABS moderate-sensitivity and publishes no dry-versus-conditioned figures; the loss appears as poor layer adhesion and surface defects rather than a stated strength delta[23]Polymaker publishes no dry-versus-conditioned figures; at 2.36 % equilibrium uptake the material has to be kept dry to print cleanly[3][23]
Storage requirementSealed with desiccant; Polymaker rates ABS moderate-sensitivity and advises periodic drying in humid climates[23]Sealed with desiccant[23]
Mechanical Properties
Tensile strength (XY)MPa33 ± 3 (Bambu Lab) to 35 (Polymaker ABS Pro and Max) printed XY, ISO 527; 3DXTech quotes 42 at break[4][5][6][25]51.8 ± 0.7 printed XY, ISO 527 (PolySmooth); 53.2 ± 1.1 for PolyCast; Prusament PVB gives 50 +/- 5 at yield printed horizontal (ISO 527-1) and 57 +/- 1 on the filament (ISO 527)[3][24][7]
Young's modulusMPa2200 ± 190 (Bambu Lab) to 2330 (Polymaker ABS Pro) printed XY, ISO 527; 3DXTech quotes 1950[4][5][25]2199 ± 43 printed XY and 2010 ± 69 printed Z, ISO 527 (PolySmooth); Prusament PVB gives 1700 +/- 100 in both print directions (ISO 527-1)[3][7]
Elongation at break%6.7 (ABS Max) to 10.5 (Bambu Lab) at break, printed XY, ISO 527[4][5][6]5.7 ± 0.5 printed XY, ISO 527 (PolyCast)[24]
Flexural strengthMPa60 (ABS Pro) to 63 (ABS Max) printed XY, ISO 178; Bambu Lab 62 ± 4; 3DXTech quotes 76[4][5][6][25]72 +/- 1 printed horizontal and 73 +/- 3 printed vertical, ISO 178 (Prusament PVB)[7]
Flexural modulusMPa1880 ± 110 (Bambu Lab) to 2500 (ABS Max) printed XY, ISO 178[4][6]2233 ± 106 printed XY, ISO 178 (PolyCast); Prusament PVB gives 2200 +/- 100 horizontal and 2300 +/- 100 vertical (ISO 178)[24][7]
Charpy impact, notchedkJ/m²10.5 (ABS Max) and 14.5 (ABS Pro) printed XY, ISO 179, notched; PolyLite ABS 18.0 ± 0.9 and Bambu Lab 21.5 ± 2.2[1][5][6][4]7 +/- 1 printed horizontal and 10 +/- 1 printed vertical, ISO 179-1 notched (Prusament PVB)[7]
Other impact dataCharpy unnotched 39.3 ± 3.6 printed XY (Bambu Lab, ISO 179); notched 21.5 ± 2.2[4]Charpy unnotched 55 +/- 7 printed horizontal and 59 +/- 12 printed vertical (Prusament PVB, ISO 179-1)[7]
Layer adhesion / Z tensileMPa21.9 (ABS Pro) to 29.7 (PolyLite) printed Z, ISO 527; Bambu Lab 28 ± 2[4][1][5]26.3 ± 2.1 printed Z, ISO 527 (PolyCast); Prusament PVB gives 49 +/- 5 at yield printed vertical (ISO 527-1) and 9 +/- 1 on Prusa's interlayer adhesion test[24][7]
Brittleness1–5Tough — absorbs impact, yields before breaking[4][1]Moderate[3]
Hardness (scale-specific)Shore A / Shore D / RockwellNot documentedShore D 77 (Prusa Polymers method)[7]
Creep resistance / sustained load1–5Moderate — no printed-ABS creep test found; Tg of 101–126 °C keeps room-temperature service far below softening, unlike PLA[1][5][6]Not documented
Fatigue / repeated-flex resistance1–5Moderate — no printed-ABS S-N curve found; 10.5 % elongation and 21.5 kJ/m² notched Charpy give far more cyclic tolerance than PLA[4][26]Not documented
Elasticity / flexibility1–5Rigid[4]Rigid[3]
Z strength as % of XY%85 (Bambu Lab, printed Z against XY tensile); 63 for Polymaker ABS Pro[4][5]98 (Prusament PVB, printed vertical against horizontal tensile yield, ISO 527-1: 49 +/- 5 against 50 +/- 5) — the most isotropic printed material in this dataset[7]
Thermal Properties
HDT at 0.45 MPa°C87 (Bambu Lab) to 118 (Polymaker ABS Max), ISO 75 at 0.45 MPa; PolyLite ABS 100[4][1][6]68 (PolySmooth) and 67 (PolyCast), ISO 75 at 0.45 MPa; Prusament PVB 63 (ISO 75 at 0.45 MPa)[3][24][7]
HDT at 1.8 MPa°C84 (Bambu Lab) to 113 (Polymaker ABS Max), ISO 75 at 1.8 MPa; PolyLite ABS 98[4][1][6]66 (PolySmooth) and 53 (PolyCast), ISO 75 at 1.8 MPa; Prusament PVB 58 (ISO 75 at 1.8 MPa)[3][24][7]
Glass transition (Tg)°C101 (PolyLite) to 126 (ABS Max), DSC; 105 quoted by 3DXTech[1][6][25]70 (DSC) for both PolySmooth and PolyCast[3][24]
Melting point / Vicat°CAmorphous — no melting point; Vicat 104 (PolyLite) to 127 (ABS Max), ISO 306[1][6]Amorphous — no melting point; Vicat 70 (PolySmooth) and 67 (PolyCast), ISO 306[3][24]
Continuous service temperature°C101 measured on a loaded glass-filled ABS bar (My Tech Fun); unfilled ABS is bounded by its 84–98 °C heat deflection[27][4][1]Not documented
Annealing responseDecomposition above 380 °C (PolyLite ABS, TGA)[1]Not documented
Thermal expansion (CTE)µm/m·K86 ± 3 at 0° and 89 ± 3 at 90° raster (printed, fibre Bragg grating, 25–50 °C); 82 for a neat large-format bead at 30 °C[28][29]Not documented
Flammability / UL 94Flammable; no UL 94 rating published for standard ABS, though V-0 grades exist[30][4]Not documented
Environment & Chemical
UV resistance1–5Months outdoors before embrittlement[17]Not documented
Chemical resistanceGood against weak acids, weak alkalis, oils and grease; poor against strong acids; dissolved by acetone[1]Not documented
Water / humidity resistance in service1–5Good — minor absorption[4]Not documented
Food contactNot food safe — Polymaker cites potential chemical leaching[17]Not documented
Biodegradability / compostabilityNot biodegradable[17]Not documented
RecyclabilityMechanically recyclable as resin code 9, but not accepted in household plastic collection[17]Not documented
Electrical & ESD propertiesSurface resistance above 10¹³ ohm/sq — insulating (3DXTech, ASTM D257)[25]Not documented
Health & Safety
Fume toxicity1–5High — hazardous VOC such as styrene; enclosure and filtration needed[31][18]Low hazard — minimal VOC and particle emission; none of these materials was in the chamber study[31]
VOC emission rateµg/min12–113 styrene, the dominant VOC from every ABS and HIPS combination tested[31]Not documented
Ultrafine-particle emission rateparticles/min2 × 10¹⁰ to 9 × 10¹⁰ median across all ABS printers, two orders of magnitude above PLA's ≈1 × 10⁸[31]Not documented
Hazardous species emittedStyrene dominates. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea[31][18]Not documented
Ventilation / filtration requirement1–5Enclosure with carbon and HEPA filtration — an enclosure alone cut measured UFP by only about 35 %[31][18]Open a window / occasional ventilation[31]
Post-Processing
Sanding & machiningSands well and takes filler; the usual preparation before painting[17]Not documented
Gluing & solvent weldingSolvent-welds with acetone[1]Not documented
Vapour / chemical smoothingAcetone vapour smoothing works — ABS dissolves in acetone[1]Isopropyl alcohol vapour smoothing is the point of the material — Polymaker markets PolySmooth for hands-free post-processing to a layer-free surface[3]
Support material pairingHIPS breaks away or dissolves in d-limonene; Bambu Lab sells a dedicated Support for ABS[32][18]PolyDissolve S1 is rated for PVB (Polymaker)[33]
Dimensional accuracy & detailWarping and cooling-stress cracking are the accuracy limits, not shrinkage of the melt[18]PolyCast is the investment-casting variant of the same chemistry — it burns out cleanly rather than being smoothed[24]
Solvents & Solubility
Soluble inAcetone dissolves it — the basis of ABS slurry; so do MEK, THF, ethyl acetate, chloroform, dichloromethane and toluene.[34][1]Isopropyl alcohol dissolves it; Prusa describes PVB as soluble only in IPA, and it is not water-soluble.[22]
Softened or crazed byPetrol and perchloroethylene soften it and benzene attacks it; d-limonene disrupts layer adhesion in some ABS and ASA grades.[34][35]Not documented
Solvent welding & smoothing agentAcetone: about 20 min of vapour at 80 °C over 5 mm of liquid. Prusa measured layer adhesion more than doubled.[36]Isopropyl alcohol: brushed or sprayed on for speed, or several hours in IPA vapour for a glass-like surface.[36][22]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. PolyLite ABS Technical Data Sheet (V5.5 served at this URL) Polymaker · 2024-11 · tds
  2. Safety Data Sheet SDS20250724B00 — Bambu ABS Bambu Lab · 2025-07 · msds
  3. PolySmooth Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
  4. Bambu Filament Technical Data Sheet V3.0 — ABS Bambu Lab · 2026-08 · tds
  5. Polymaker ABS Pro Technical Data Sheet V1 (2026-05-29) Polymaker · 2026-05 · tds
  6. Polymaker ABS Max Technical Data Sheet V1.1 (2026-06-01) Polymaker · 2026-06 · tds
  7. Prusament PVB Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
  8. ABS — product page Bambu Lab US Store · 2026-08 · vendor
  9. Polymaker product catalogue Polymaker · 2026-08 · vendor
  10. Push Plastic product catalogue Push Plastic · 2026-08 · vendor
  11. SUNLU ABS 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
  12. IEMAI ABS 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
  13. Printed Solid product catalogue Printed Solid · 2026-08 · vendor
  14. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  15. ELEGOO product catalogue ELEGOO · 2026-08 · vendor
  16. YXPOLYER ABS Squirrel Grey product page YXPOLYER · 2026-08 · vendor
  17. ABS — material basics Polymaker Wiki · 2026-08 · doc
  18. ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
  19. Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
  20. ABS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  21. Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
  22. Prusament PVB — material page Prusa Polymers · 2026-08 · tds
  23. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  24. PolyCast Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
  25. 3DXMAX ABS Technical Data Sheet 3DXTech · 2026-08 · tds
  26. Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
  27. ABS-GF vs PET-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
  28. Characterization of Thermal Expansion Coefficient of 3D Printing Polymeric Materials Using Fiber Bragg Grating Sensors Materials 17(18):4668 · 2024-09 · paper
  29. Effects of Fiber Orientation on the Coefficient of Thermal Expansion of Fiber-Filled Polymer Systems in Large Format Polymer Extrusion-Based Additive Manufacturing Materials 15(8):2764 · 2022-04 · paper
  30. Firewire Flame Retardant ABS Technical Data Sheet 3DXTech · 2026-08 · tds
  31. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  32. HIPS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  33. PolyDissolve S1 Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
  34. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
  35. HIPS — Knowledge Base Prusa Research · 2026-08 · doc
  36. Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc