Filament comparison
PP-CF vs TPU 85A
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Carbon-fibre PP (PP-CF)POLYOLEFIN | TPU 85AFLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $107.68/kg median; $57.13–$120.00/kg across 3 dated product listings | $89.89/kg median; $31.99–$106.05/kg across 6 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polypropylene reinforced with chopped carbon fibre[1][2] | Soft thermoplastic polyurethane at 82–85 Shore A[3][4][5] |
| Densityg/cm³ | 0.91 (Prusament PP Carbon Fiber, ISO 1183)[1] | 1.11 (BASF Ultrafuse 85A) to 1.19 (NinjaFlex 85A), ISO 1183 / ASTM D792[5][3] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 57–138; the middle of the market is about 108[6][7][8] | 1 kg-equivalent spools span 32–106; the middle of the market is about 90[7][9][3] |
| Price range across brandsUSD/kg | 57–138 across brands; Reli3D 57 at 700 g on Amazon, Prusament 108 direct from Prusa and 138 at Printed Solid, 3DXTech CarbonX PP+CF 120[6][10][7][8] | 32–106 across brands; Siraya Tech Flex TPU 85A 32 at 1 kg, add:north TPU Pro Matte 85A 72, Recreus Filaflex 82A 90 at 500 g, Proto-pasta Clear Flexible TPU 90, 3DXTech 3DXFLEX 85A 96, NinjaTek NinjaFlex 106[11][7][9][12][3] |
| Market availability1–5 | Available from several mainstream brands[7][10] | Available from several mainstream brands[7][11] |
| Spool sizes & diameters | 1.75 mm; 0.65 kg spools[10][7] | 1.75, 2.85 and 3 mm; 0.5, 1 and 2 kg spools[7][11][3] |
| Typical applications | Lightweight chemical-resistant parts, automotive clips and ducting that must survive above 150 °C[13] | Soft-touch grips, seals, wearables and anything that must compress and rebound[3][4] |
| Diameter tolerance± mm | ±0.04 (Prusament)[1] | Not documented |
| Printing Parameters | ||
| Nozzle temperature°C | 270 ± 10 (Prusament)[1] | 200–220 (BASF Ultrafuse 85A, 210 typical)[5] |
| Bed temperature°C | 85 ± 10 (Prusament)[1] | 40 (BASF Ultrafuse 85A)[5] |
| Enclosure / chamber requirement1–5 | Enclosure recommended — Simplify3D lists an enclosure as a hardware requirement and Polymaker advises one below 70 °C ambient to stop warping and cracking[14][15] | Open frame is fine[5] |
| Part cooling fan | Off — Prusa runs 0 % except 100 % on bridges[1] | Not documented |
| Bed surface & adhesion aid | Not documented | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[16][17] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 3.2 at Prusa's 40 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][18] | 1.2–3.2 at the 15–40 mm/s BASF specifies on a 0.4 mm nozzle at 0.2 mm layer[5] |
| Warping tendency1–5 | High — enclosure needed for reliable large parts; Prusa recommends a brim[1] | None[5] |
| Bed-adhesion difficulty1–5 | Very difficult — special plates or slurry required[1] | Sticks to anything — Recreus states its 82A grade has excellent bed adhesion without a heated bed or additives[4] |
| Stringing / oozing tendency1–5 | Not documented | High — drying plus tuning needed[19][17] |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning; hardened nozzle mandatory[1] | Advanced — enclosure, hardware upgrades, tuning; at this hardness the filament will not push through a Bowden tube[3][4] |
| Extruder requirement | Prusa states a hardened nozzle is necessary and recommends a brim[1] | Direct drive only. NinjaTek calls its 85A grade ideal for direct-drive extruders and Recreus specifies direct-drive printers for 82A; BASF caps print speed at 15–40 mm/s with a nozzle of 0.4 mm or larger[3][4][5] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required — Prusa states plainly that a hardened nozzle is necessary[1] | Brass fine indefinitely[20] |
| Abrasiveness1–5 | Highly abrasive — standard CF composite[1] | Non-abrasive[20] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech specifies a hardened 0.4 mm minimum nozzle and 0.25 mm layers or higher, and Prusa lists composites as a higher clogging risk[2][21] | High — jams from moisture, heat creep or particles[19][17] |
| Heat-creep / jam sensitivity1–5 | Not documented | Very high — softens in the cold zone readily; soft filament buckles between the drive gear and the melt zone[17][3] |
| Hotend requirement | Not documented | No special hot-end required, but a direct-drive extruder is (Simplify3D)[16] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Negligible (<0.1 % EMC) — Prusa measures 0.03 % in 24 h and 0.04 % in 7 days on its PP composite, the lowest figures it publishes for any filament[1] | Moderate — NinjaTek measures 0.22 % in 24 h (ASTM D570) and BASF specifies a 70 °C dry for at least 5 h[3][5] |
| Equilibrium moisture content at ~50 % RH% | 0.03 after 24 h and 0.04 after 7 days at 24 °C / 22 % RH (Prusa Polymers)[1] | 0.22 after 24 h water immersion (NinjaFlex 85A, ASTM D570) — an immersion figure, not an equilibrium moisture content at 50 % RH[3] |
| Drying temperature & time | Not documented | 70 °C for at least 5 h in a hot-air dryer or vacuum oven (BASF)[5] |
| Symptoms when wet | Not documented | Bubbling and popping at the nozzle, stringing and a rough surface[19] |
| Effect of moisture on strength | Not applicable in practice at 0.04 % equilibrium uptake[1] | Polymaker groups TPU with the highly hygroscopic materials; wet TPU prints with poor layer adhesion and weak, brittle layers[19] |
| Storage requirement | No special storage needed[1] | Sealed with desiccant; often kept in a dryer during the print[19] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 21 ± 0.4 filament tensile yield (Prusament, ISO 527)[1] | 26 ultimate (NinjaFlex 85A, ASTM D638)[3] |
| Young's modulusMPa | Not documented | 12 (NinjaFlex 85A, ASTM D638) — two orders of magnitude below any rigid filament; NinjaTek's 95A Cheetah reaches 26 by the same method[3][22] |
| Elongation at break% | Not documented | 650 at break (Filaflex 82A) and 660 (NinjaFlex 85A); BASF measures 600 in XY and 320 in ZX[4][3][5] |
| Charpy impact, notchedkJ/m² | 14.5 ± 0.3 printed horizontal and 10.5 ± 0.8 printed vertical XZ (ISO 179-1, notched)[1] | Not documented |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[1] | Very ductile — bends far before failing[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell R102 (and M95) on extruded unfilled PP stock (ASTM D785); no figure is published for a carbon-fibre PP filament[23] | 29 Shore D / 85 Shore A (BASF Ultrafuse 85A, ISO 7619-1); 85 Shore A (NinjaFlex, ASTM D2240); 82 A nominal for Filaflex[3][5][4] |
| Creep resistance / sustained load1–5 | Not documented | Poor — no 85A creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg, and softer grades creep more[24] |
| Fatigue / repeated-flex resistance1–5 | Good[25] | Excellent — living hinges viable[17] |
| Elasticity / flexibility1–5 | Slightly flexible in thin sections[1] | Rubbery / highly elastic[3][4] |
| Z strength as % of XY% | Not documented | 53 — BASF measures 320 % elongation at break in ZX against 600 % in XY[5] |
| Wear resistance & friction | Not documented | Abrasion 0.08 g mass loss over 10 000 cycles (NinjaFlex, ASTM D4060); 82 mm³ (BASF, ISO 4649)[3][5] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 158 (ISO 75, 0.45 MPa) — far above unfilled PP and above most engineering filaments[1] | Not documented |
| HDT at 1.8 MPa°C | 115 (ISO 75, 1.8 MPa)[1] | Not documented |
| Melting point / Vicat°C | Not documented | 216 melting (NinjaFlex 85A, DSC)[3] |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[17] |
| Chemical resistance | Excellent against acids, alkalis and most solvents[15] | Withstands industrial solvents and UV exposure (Polymaker)[17] |
| Water / humidity resistance in service1–5 | Excellent — essentially unaffected[1] | Not documented |
| Food contact | Not documented | Not food safe without specific certification (Polymaker)[17] |
| Biodegradability / compostability | Not documented | Not biodegradable[17] |
| Recyclability | Not documented | Not accepted in household plastic collection[17] |
| Health & Safety | ||
| Fume toxicity1–5 | Low hazard — minimal VOC and particle emission. Inferred: no polyolefin was among the nine filaments in the Azimi chamber study, so this is a family-level judgement rather than a measurement[26] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[26] |
| Ventilation / filtration requirement1–5 | Open a window / occasional ventilation. Inferred — no polyolefin was measured in the chamber study[26] | Open a window / occasional ventilation[26] |
| Dust & fibre handling hazard | Carbon fibre is bound in the matrix; sanding dust should not be inhaled[1] | Not documented |
| Post-Processing | ||
| Sanding & machining | Not documented | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[17] |
| Gluing & solvent welding | Not documented | Cyanoacrylate bonds TPU; no common solvent welds it[17] |
| Vapour / chemical smoothing | Not documented | No practical vapour smoothing[17] |
| Support material pairing | Not documented | Polymaker warns TPU supports are often very difficult to remove[17] |
| Solvents & Solubility | ||
| Soluble in | None at room temperature; chloroform dissolves the matrix at 60 °C and xylene at about 118 °C, leaving the fibre.[27][28] | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[29] |
| Softened or crazed by | Xylene, decalin, CCl4 and chlorobenzene are heavily absorbed at 20 °C; oleum, chlorosulphonic acid and bromine destroy it.[27] | Toluene and benzene swell it up to +50 % by weight at 23 °C; esters swell it severely; ethanol and IPA soften it.[29] |
| Solvent welding & smoothing agent | None — nothing softens PP at room temperature, so joints have to be welded thermally rather than chemically.[27] | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[29] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Prusament PP Carbon Fiber Technical Datasheet v1.0 Prusa Polymers · 2024-11 · tds
- CarbonX PP+CF — product page 3DXTech · 2026-08 · vendor
- NinjaFlex 85A Technical Specifications NinjaTek · 2026-08 · tds
- Filaflex 82A product page (Shore hardness and elongation) Recreus · 2026-08 · vendor
- Ultrafuse TPU 85A Technical Data Sheet (Version 3.0) BASF Forward AM · 2022-08 · tds
- Prusament PP Carbon Fiber Black 650g — product page Prusa Research · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Reli3D Carbon Fiber PP Filament 1.75 mm 700 g Black — Amazon listing Amazon.com · 2026-08 · vendor
- Siraya Tech Flex TPU 85A Filament — product page Siraya Tech · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- add:north TPU Pro Matte 85A product page add:north · 2026-08 · vendor
- Prusament PP Carbon Fiber — material page Prusa Polymers · 2026-08 · doc
- Polypropylene — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- PP — material basics Polymaker Wiki · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- NinjaTek technical specs comparison chart (Cheetah, NinjaFlex, Armadillo, Alloy 910, Nylon 645) NinjaTek · 2026-08 · tds
- TECAFINE PP natural — stock shape properties Ensinger · 2026-08 · tds
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Centaur PP Technical Data Sheet Formfutura · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Pro-fax and Moplen polypropylene — Chemical Resistance Guide (20, 60 and 100 °C) LyondellBasell · 2026-08 · tds
- US 5,278,282 Polymer recycling by selective dissolution — xylene dissolution temperatures Nauman & Lynch, Rensselaer Polytechnic Institute · 1994-01 · paper
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds