Filament comparison
PLA-PHA vs PVB
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PLA/PHA blendPLA | PVBSPECIALTY |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $76.40/kg median; $76.40–$76.40/kg across 1 dated product listings | $66.65/kg median; $49.32–$79.98/kg across 3 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | PLA blended with polyhydroxyalkanoate, a bacterially fermented bio-polyester[1] | Polyvinyl butyral — a printable thermoplastic whose surface can be smoothed with isopropyl alcohol instead of a hot solvent[2] |
| Densityg/cm³ | 1.2 (ISO 1183)[1] | 1.10 (Polymaker PolySmooth, ISO 1183); Prusament PVB 1.10[2][3] |
| Typical priceUSD/kg | Not documented | 1 kg-equivalent spools cluster near 80[4][5] |
| Price range across brandsUSD/kg | Not documented | 49–102 across brands; Polymaker PolySmooth 49 at 750 g, Prusament PVB 80–102 at 500 g[4][5] |
| Market availability1–5 | Niche, a handful of specialist brands[1][6] | Available from several mainstream brands[4][5] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 750 g and 2200 g spools[1] | 1.75 and 2.85 mm; 0.5 and 0.75 kg spools[4][5] |
| Typical applications | General-purpose printing where PLA's brittleness is the limiting factor[1] | Display models and light guides where a layer-free surface matters more than strength[2] |
| Diameter tolerance± mm | Not documented | +/- 0.03 (Prusament PVB)[3] |
| Printing Parameters | ||
| Nozzle temperature°C | 195–220 (colorFabb)[1] | 215 +/- 10 (Prusament PVB)[3] |
| Bed temperature°C | 50–60 (colorFabb)[1] | 75 +/- 5 (Prusament PVB)[3] |
| Enclosure / chamber requirement1–5 | Open frame is fine[1] | Open frame is fine[2] |
| Part cooling fan | 0–100 %; colorFabb states the blend runs on both heated and unheated beds[1][7] | 100 % part cooling (Prusament PVB)[3] |
| Bed surface & adhesion aid | Not documented | Smooth PEI sheet or satin sheet; Prusa states a brim is not generally necessary[3] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 3.2–8 at colorFabb's 40–100 mm/s, on a 0.4 mm nozzle at 0.2 mm layer[7][8] | Not documented |
| Overall printing difficulty1–5 | Beginner — prints on any machine out of the box[1] | Easy — minor profile tuning; it prints close to PLA[2] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[1] | Brass fine indefinitely[2] |
| Abrasiveness1–5 | Non-abrasive[1] | Non-abrasive[2] |
| Nozzle clog risk1–5 | Very low — unfilled PLA blend; Prusa lists no drybox and no hardened nozzle for PLA[9] | Moderate — needs dry filament and a clean nozzle; Prusa calls PVB very prone to absorbing moisture and requires a 60 °C, 4 h dry before every print[10][11] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — the PLA matrix takes up 0.40–0.51 % saturated; colorFabb publishes no figure for the blend[12][13] | Very high (>2 %) — 2.36 % equilibrium water absorption (Polymaker PolySmooth), above every PLA and PETG grade here[2] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 2.36 equilibrium water absorption (Polymaker PolySmooth); 2.09 for PolyCast; Prusament PVB takes up 0.18 in 24 h and 0.35 in 7 days at 24 °C and 22 % RH[2][14][3] |
| Drying temperature & time | Not documented | Maximum 60 °C for 4-8 h depending on how wet the filament is (Prusament PVB)[3] |
| Effect of moisture on strength | Polymaker rates PLA low-sensitivity and publishes no dry-versus-conditioned figures for this grade; absorbed water flashes to steam and shows as bubbling and poor layer adhesion[11] | Polymaker publishes no dry-versus-conditioned figures; at 2.36 % equilibrium uptake the material has to be kept dry to print cleanly[2][11] |
| Storage requirement | Not documented | Sealed with desiccant[11] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 62–64 (ISO 527-1A, colorFabb; two grades quoted)[1] | 51.8 ± 0.7 printed XY, ISO 527 (PolySmooth); 53.2 ± 1.1 for PolyCast; Prusament PVB gives 50 +/- 5 at yield printed horizontal (ISO 527-1) and 57 +/- 1 on the filament (ISO 527)[2][14][3] |
| Young's modulusMPa | 2960–3070 (ISO 527-1A, colorFabb)[1] | 2199 ± 43 printed XY and 2010 ± 69 printed Z, ISO 527 (PolySmooth); Prusament PVB gives 1700 +/- 100 in both print directions (ISO 527-1)[2][3] |
| Elongation at break% | 4 and 11 (ISO 527-1A, colorFabb; two grades quoted)[1] | 5.7 ± 0.5 printed XY, ISO 527 (PolyCast)[14] |
| Flexural strengthMPa | Not documented | 72 +/- 1 printed horizontal and 73 +/- 3 printed vertical, ISO 178 (Prusament PVB)[3] |
| Flexural modulusMPa | 2500–3300 flexural modulus (ISO 178, colorFabb)[1] | 2233 ± 106 printed XY, ISO 178 (PolyCast); Prusament PVB gives 2200 +/- 100 horizontal and 2300 +/- 100 vertical (ISO 178)[14][3] |
| Charpy impact, notchedkJ/m² | 2.8–3.7 (ISO 179, notched, colorFabb)[1] | 7 +/- 1 printed horizontal and 10 +/- 1 printed vertical, ISO 179-1 notched (Prusament PVB)[3] |
| Other impact data | Not documented | Charpy unnotched 55 +/- 7 printed horizontal and 59 +/- 12 printed vertical (Prusament PVB, ISO 179-1)[3] |
| Layer adhesion / Z tensileMPa | Not documented | 26.3 ± 2.1 printed Z, ISO 527 (PolyCast); Prusament PVB gives 49 +/- 5 at yield printed vertical (ISO 527-1) and 9 +/- 1 on Prusa's interlayer adhesion test[14][3] |
| Brittleness1–5 | Moderate — colorFabb positions the blend as tougher and less brittle than its generic PLA grades[1] | Moderate[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Not documented | Shore D 77 (Prusa Polymers method)[3] |
| Creep resistance / sustained load1–5 | Poor — no PLA/PHA creep test; plain printed PLA sagged from 12 to 16.2–21.8 mm over 5 days at 1.25 kg[15][16][17] | Not documented |
| Fatigue / repeated-flex resistance1–5 | Below average — no S-N curve for the blend; colorFabb positions it as tougher and less brittle than its generic PLA, which ran 38 000–49 000 cycles at 30 % of tensile strength[18][1] | Not documented |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[2] |
| Z strength as % of XY% | Not documented | 98 (Prusament PVB, printed vertical against horizontal tensile yield, ISO 527-1: 49 +/- 5 against 50 +/- 5) — the most isotropic printed material in this dataset[3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 68 (PolySmooth) and 67 (PolyCast), ISO 75 at 0.45 MPa; Prusament PVB 63 (ISO 75 at 0.45 MPa)[2][14][3] |
| HDT at 1.8 MPa°C | Not documented | 66 (PolySmooth) and 53 (PolyCast), ISO 75 at 1.8 MPa; Prusament PVB 58 (ISO 75 at 1.8 MPa)[2][14][3] |
| Glass transition (Tg)°C | Not documented | 70 (DSC) for both PolySmooth and PolyCast[2][14] |
| Melting point / Vicat°C | Above 155 melting (ISO 3146-C)[1] | Amorphous — no melting point; Vicat 70 (PolySmooth) and 67 (PolyCast), ISO 306[2][14] |
| Environment & Chemical | ||
| UV resistance1–5 | Degrades within weeks outdoors[19] | Not documented |
| Biodegradability / compostability | colorFabb states the PHA component is 100 % biodegradable[1] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Low hazard — minimal VOC and particle emission[20] | Low hazard — minimal VOC and particle emission; none of these materials was in the chamber study[20] |
| Ventilation / filtration requirement1–5 | None needed in a normal room[20] | Open a window / occasional ventilation[20] |
| Post-Processing | ||
| Vapour / chemical smoothing | Not documented | Isopropyl alcohol vapour smoothing is the point of the material — Polymaker markets PolySmooth for hands-free post-processing to a layer-free surface[2] |
| Support material pairing | Not documented | PolyDissolve S1 is rated for PVB (Polymaker)[21] |
| Dimensional accuracy & detail | Not documented | PolyCast is the investment-casting variant of the same chemistry — it burns out cleanly rather than being smoothed[14] |
| Solvents & Solubility | ||
| Soluble in | Chloroform dissolves the PLA phase (10 % w/v, 2–4 h at 23 °C); THF and DMF need 65 °C. Laboratory reagents.[22] | Isopropyl alcohol dissolves it; Prusa describes PVB as soluble only in IPA, and it is not water-soluble.[10] |
| Softened or crazed by | Acetone, ethyl acetate and toluene plasticise it but dissolve <1 % even at 65 °C; submersion in acetone crazes and destroys parts.[22][23] | Not documented |
| Solvent welding & smoothing agent | Chloroform vapour smooths and welds PLA at the cost of tensile strength; acetone does not smooth it at all.[24][23] | Isopropyl alcohol: brushed or sprayed on for speed, or several hours in IPA vapour for a glass-like surface.[23][10] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- PLA/PHA technical data sheet colorFabb · 2026-08 · tds
- PolySmooth Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Prusament PVB Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- woodFill technical data sheet colorFabb · 2026-08 · tds
- glowFill technical data sheet colorFabb · 2026-08 · tds
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
- Prusament PVB — material page Prusa Polymers · 2026-08 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Bambu Filament Technical Data Sheet V3.0 — PLA Basic Bambu Lab · 2026-08 · tds
- PolyLite PLA Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- PolyCast Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- BambuLab PLA Basic vs PLA Tough vs PLA-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Polymaker PLA Pro vs PLA-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Carbon Fiber PLA vs META-PLA vs PLA+ vs PLA by Sunlu — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
- PLA — material guide Prusa Knowledge Base · 2026-08 · doc
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- PolyDissolve S1 Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Solubility Study of Ingeo Biopolymer Grades in Common Organic Solvents (NWPD003) NatureWorks · 2019-10 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc
- Effect of vapour smoothing in trichloromethane on 3D printed PLA — surface, mechanical and chemical structure Pitale, Keche & Chopra, Engineering Research Express 6(4) 045579 · 2024-12 · paper