Filament comparison
PE vs PP-CF
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Polyethylene (PE)POLYOLEFIN | Carbon-fibre PP (PP-CF)POLYOLEFIN |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $87.72/kg median; $87.72–$87.72/kg across 1 dated product listings | $107.68/kg median; $57.13–$120.00/kg across 3 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyethylene — the simplest polyolefin, non-polar and highly crystalline. The one retailed filament grade, Spectrum HDPE, uses what Spectrum calls Low Warp technology and is denser and stiffer than plain HDPE[1][2] | Polypropylene reinforced with chopped carbon fibre[3][4] |
| Densityg/cm³ | 1.10 (Spectrum HDPE filament, ISO 1183) against 0.95 for extruded HDPE stock — the filament is a modified formulation[1][2] | 0.91 (Prusament PP Carbon Fiber, ISO 1183)[3] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 88[5] | 1 kg-equivalent spools span 57–138; the middle of the market is about 108[6][7][8] |
| Price range across brandsUSD/kg | 87.72 — Spectrum's 500 g spools at 3DJAKE are the only PE filament listing found[5] | 57–138 across brands; Reli3D 57 at 700 g on Amazon, Prusament 108 direct from Prusa and 138 at Printed Solid, 3DXTech CarbonX PP+CF 120[6][9][7][8] |
| Market availability1–5 | Niche, a handful of specialist brands — Spectrum HDPE in six colours is the only PE filament in the 3DJAKE and igo3d product sitemaps, at MatterHackers or at Printed Solid, but it is a normal stocked item rather than a special order[10][11][9][5] | Available from several mainstream brands[7][9] |
| Spool sizes & diameters | 1.75 mm; 500 g spools in six colours[5][10] | 1.75 mm; 0.65 kg spools[9][7] |
| Typical applications | Chemically resistant containers, packaging prototypes and consumer goods where HDPE is the production material[1] | Lightweight chemical-resistant parts, automotive clips and ducting that must survive above 150 °C[12] |
| Diameter tolerance± mm | Not documented | ±0.04 (Prusament)[3] |
| Printing Parameters | ||
| Nozzle temperature°C | 240-290 (Spectrum HDPE)[1] | 270 ± 10 (Prusament)[3] |
| Bed temperature°C | 80-100 (Spectrum HDPE)[1] | 85 ± 10 (Prusament)[3] |
| Enclosure / chamber requirement1–5 | Enclosure recommended — Spectrum recommends a closed chamber for larger prints[1] | Enclosure recommended — Simplify3D lists an enclosure as a hardware requirement and Polymaker advises one below 70 °C ambient to stop warping and cracking[13][14] |
| Part cooling fan | 0-50 % part cooling (Spectrum HDPE)[1] | Off — Prusa runs 0 % except 100 % on bridges[3] |
| Bed surface & adhesion aid | Spectrum states no adhesive is necessary for its low-warp HDPE, depending on geometry[1] | Not documented |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 3.2 at Prusa's 40 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[3][15] |
| Warping tendency1–5 | Moderate — needs adhesion aid or draught shield. Spectrum's low-warp grade is sold as printable on desktop machines, which is not true of plain polyethylene[1] | High — enclosure needed for reliable large parts; Prusa recommends a brim[3] |
| Bed-adhesion difficulty1–5 | Needs the right surface or a thin adhesive; Spectrum states no adhesive is necessary but recommends a closed chamber for large parts[1] | Very difficult — special plates or slurry required[3] |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile; Spectrum sells the grade as desktop-printable with no dry box and no hardened nozzle[1] | Advanced — enclosure, hardware upgrades, tuning; hardened nozzle mandatory[3] |
| Extruder requirement | Not documented | Prusa states a hardened nozzle is necessary and recommends a brim[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely — Spectrum states a ruby or hardened nozzle is not required[1] | Hardened steel required — Prusa states plainly that a hardened nozzle is necessary[3] |
| Abrasiveness1–5 | Non-abrasive[1] | Highly abrasive — standard CF composite[3] |
| Nozzle clog risk1–5 | Low — Spectrum lists no drybox and no ruby or hardened nozzle for HDPE, and very low moisture absorption[1] | Moderate — needs dry filament and a clean nozzle; 3DXTech specifies a hardened 0.4 mm minimum nozzle and 0.25 mm layers or higher, and Prusa lists composites as a higher clogging risk[4][16] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Negligible (<0.1 % EMC) — Spectrum lists very low moisture absorption and no dry box[1] | Negligible (<0.1 % EMC) — Prusa measures 0.03 % in 24 h and 0.04 % in 7 days on its PP composite, the lowest figures it publishes for any filament[3] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.03 after 24 h and 0.04 after 7 days at 24 °C / 22 % RH (Prusa Polymers)[3] |
| Drying temperature & time | No drying step published; Spectrum lists a dry box as not required[1] | Not documented |
| Effect of moisture on strength | Not applicable in practice — Spectrum lists very low moisture absorption and no drybox requirement for HDPE[1] | Not applicable in practice at 0.04 % equilibrium uptake[3] |
| Storage requirement | Store dry at 18-25 °C out of sunlight; Spectrum quotes a 24-month shelf life[1] | No special storage needed[3] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 29 at break (Spectrum HDPE, ISO 527; specimen type not stated) against 25.5 at yield on extruded HDPE stock (ASTM D638, from 3700 psi)[1][2] | 21 ± 0.4 filament tensile yield (Prusament, ISO 527)[3] |
| Young's modulusMPa | 3500 (Spectrum HDPE, ISO 527) against 965 on extruded HDPE stock (ASTM D638, from 140,000 psi) — the filament grade is nearly four times stiffer than plain polyethylene[1][2] | Not documented |
| Elongation at break% | 18 at break (Spectrum HDPE, ISO 527) against above 100 on extruded stock (ASTM D638)[1][2] | Not documented |
| Flexural strengthMPa | 27.6 on extruded HDPE stock (ASTM D790; converted from 4000 psi)[2] | Not documented |
| Flexural modulusMPa | 3200 (Spectrum HDPE, ISO 178) against 965 on extruded stock (ASTM D790, from 140,000 psi)[1][2] | Not documented |
| Charpy impact, notchedkJ/m² | Not documented | 14.5 ± 0.3 printed horizontal and 10.5 ± 0.8 printed vertical XZ (ISO 179-1, notched)[3] |
| Other impact data | Charpy 10 kJ/m2 (Spectrum HDPE, ISO 179-1; notch condition not stated); Izod 104 J/m on extruded stock, converted from 1.94 ft-lb/in (ASTM D256)[1][2] | Not documented |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking; 18 % elongation at break on the filament and above 100 % on extruded stock[1][2] | Tough — absorbs impact, yields before breaking[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Shore D 67 and Rockwell R54 on extruded HDPE stock (ASTM D2240, D785); Spectrum quotes Rockwell 80 HRM for its filament (ISO 2039-2)[2][1] | Rockwell R102 (and M95) on extruded unfilled PP stock (ASTM D785); no figure is published for a carbon-fibre PP filament[17] |
| Fatigue / repeated-flex resistance1–5 | Good — Spectrum lists outstanding abrasion and crack resistance for its HDPE, but no repeated-flex or fatigue test data was found for any PE filament[1] | Good[18] |
| Elasticity / flexibility1–5 | Slightly flexible in thin sections — Spectrum's low-warp grade has a 3.5 GPa tensile modulus; plain extruded HDPE at 965 MPa is genuinely semi-flexible[1][2] | Slightly flexible in thin sections[3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 75 on extruded HDPE stock (ASTM D648 at 66 psi; converted from 167 °F)[2] | 158 (ISO 75, 0.45 MPa) — far above unfilled PP and above most engineering filaments[3] |
| HDT at 1.8 MPa°C | Not documented | 115 (ISO 75, 1.8 MPa)[3] |
| Continuous service temperature°C | 110 stated as heat resistance by Spectrum with no test standard given; extruded stock is rated 120 long-term maximum (converted from 248 °F) and brittle below -76[1][2] | Not documented |
| Thermal expansion (CTE)µm/m·K | 117 (extruded HDPE stock, ASTM D696; source states 6.5e-5 in/in/°F)[2] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Moderate — a season or two. Spectrum describes its HDPE as UV-stable and weather-resistant but publishes no exposure data[1] | Not documented |
| Chemical resistance | Excellent chemical resistance to acids, bases, oils and solvents (Spectrum); Ensinger lists broad chemical compatibility for HDPE stock[1][2] | Excellent against acids, alkalis and most solvents[14] |
| Water / humidity resistance in service1–5 | Excellent — essentially unaffected; Ensinger lists low moisture absorption for HDPE stock and Spectrum very low absorption for the filament[1][2] | Excellent — essentially unaffected[3] |
| Recyclability | Spectrum states the filament is fully recyclable; HDPE is resin code 2[1] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Not documented | Low hazard — minimal VOC and particle emission. Inferred: no polyolefin was among the nine filaments in the Azimi chamber study, so this is a family-level judgement rather than a measurement[19] |
| Ventilation / filtration requirement1–5 | Not documented | Open a window / occasional ventilation. Inferred — no polyolefin was measured in the chamber study[19] |
| Dust & fibre handling hazard | Not documented | Carbon fibre is bound in the matrix; sanding dust should not be inhaled[3] |
| Post-Processing | ||
| Sanding & machining | Easy to machine — Ensinger lists machinability as a headline property of HDPE stock[2] | Not documented |
| Dimensional accuracy & detail | Spectrum lists a shiny surface finish and no adhesive requirement; shrinkage remains the limit on large flat parts[1] | Not documented |
| Solvents & Solubility | ||
| Soluble in | None at room temperature; xylene dissolves HDPE at about 105 °C and LDPE at 75 °C. Hot decalin does the same.[20][21] | None at room temperature; chloroform dissolves the matrix at 60 °C and xylene at about 118 °C, leaving the fibre.[22][20] |
| Softened or crazed by | Toluene, xylene, styrene, chloroform, dichloromethane, MEK and trichloroethylene are all unsatisfactory at 21 °C.[21] | Xylene, decalin, CCl4 and chlorobenzene are heavily absorbed at 20 °C; oleum, chlorosulphonic acid and bromine destroy it.[22] |
| Solvent welding & smoothing agent | None — polyethylene has no room-temperature solvent, so joints are made by heat welding.[21][20] | None — nothing softens PP at room temperature, so joints have to be welded thermally rather than chemically.[22] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Spectrum HDPE Technical Data Sheet Spectrum Filaments · 2025-10 · tds
- TECAFINE HDPE natural — stock shape properties Ensinger · 2026-08 · tds
- Prusament PP Carbon Fiber Technical Datasheet v1.0 Prusa Polymers · 2024-11 · tds
- CarbonX PP+CF — product page 3DXTech · 2026-08 · vendor
- Spectrum HDPE Traffic Black, 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- Prusament PP Carbon Fiber Black 650g — product page Prusa Research · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Reli3D Carbon Fiber PP Filament 1.75 mm 700 g Black — Amazon listing Amazon.com · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- 3DJAKE product catalogue 3DJAKE · 2026-08 · vendor
- igo3d product sitemap (17452 product URLs) igo3d · 2026-08 · vendor
- Prusament PP Carbon Fiber — material page Prusa Polymers · 2026-08 · doc
- Polypropylene — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- PP — material basics Polymaker Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- TECAFINE PP natural — stock shape properties Ensinger · 2026-08 · tds
- Centaur PP Technical Data Sheet Formfutura · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- US 5,278,282 Polymer recycling by selective dissolution — xylene dissolution temperatures Nauman & Lynch, Rensselaer Polytechnic Institute · 1994-01 · paper
- HDPE Chemical Resistance Guide (21 °C and 60 °C) INEOS Olefins & Polymers USA · 2026-08 · tds
- Pro-fax and Moplen polypropylene — Chemical Resistance Guide (20, 60 and 100 °C) LyondellBasell · 2026-08 · tds