Filament comparison
PCTG vs TPU 85A
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PCTGPETG | TPU 85AFLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $34.99/kg median; $14.00–$50.67/kg across 5 dated product listings | $89.89/kg median; $31.99–$106.05/kg across 6 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Poly(cyclohexylenedimethylene terephthalate) glycol — a copolyester with a higher cyclohexanedimethanol content than PETG[1][2] | Soft thermoplastic polyurethane at 82–85 Shore A[3][4][5] |
| Densityg/cm³ | 1.23 (Extrudr, ASTM D792; 3DXTech, ISO 1183)[2][6] | 1.11 (BASF Ultrafuse 85A) to 1.19 (NinjaFlex 85A), ISO 1183 / ASTM D792[5][3] |
| Typical priceUSD/kg | 1 kg spools cluster near 34[7][6][8] | 1 kg-equivalent spools span 32–106; the middle of the market is about 90[9][10][3] |
| Price range across brandsUSD/kg | 14–51 across brands; CHCKX 14 in a 10-roll bundle, Push Plastic 30, Proto-pasta 35 at 1 kg, 3DXTech 51[7][6][11] | 32–106 across brands; Siraya Tech Flex TPU 85A 32 at 1 kg, add:north TPU Pro Matte 85A 72, Recreus Filaflex 82A 90 at 500 g, Proto-pasta Clear Flexible TPU 90, 3DXTech 3DXFLEX 85A 96, NinjaTek NinjaFlex 106[8][9][10][12][3] |
| Market availability1–5 | Available from several mainstream brands[7][6][8][13] | Available from several mainstream brands[9][8] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.5, 0.75, 1, 3 and 5 kg spools[7][8][6] | 1.75, 2.85 and 3 mm; 0.5, 1 and 2 kg spools[9][8][3] |
| Typical applications | Transparent covers, guards and impact-loaded parts where PETG cracks[1][2] | Soft-touch grips, seals, wearables and anything that must compress and rebound[3][4] |
| Printing Parameters | ||
| Nozzle temperature°C | 250–270 (Spectrum, Extrudr)[1][2] | 200–220 (BASF Ultrafuse 85A, 210 typical)[5] |
| Bed temperature°C | 60–100 (Spectrum)[1] | 40 (BASF Ultrafuse 85A)[5] |
| Enclosure / chamber requirement1–5 | Open frame is fine — Spectrum and Extrudr both say a closed chamber is not necessary, Extrudr adds it helps on larger parts[1][2] | Open frame is fine[5] |
| Part cooling fan | Up to 100 % (Spectrum); 20–50 % (Extrudr)[1][2] | Not documented |
| Bed surface & adhesion aid | Textured PEI, satin or powder-coated sheets; on smooth PEI a glue stick acts as a release agent[14][15] | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[16][17] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 1.6–16 at the 20–200 mm/s Extrudr rates the material for, on a 0.4 mm nozzle at 0.2 mm layer[2][18] | 1.2–3.2 at the 15–40 mm/s BASF specifies on a 0.4 mm nozzle at 0.2 mm layer[5] |
| Warping tendency1–5 | Not documented | None[5] |
| Bed-adhesion difficulty1–5 | Needs the right surface or a thin adhesive — the problem is releasing the part, not sticking it[14][15] | Sticks to anything — Recreus states its 82A grade has excellent bed adhesion without a heated bed or additives[4] |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker names stringing as PETG's common quirk[15] | High — drying plus tuning needed[19][17] |
| Shrinkage% | 0.2–0.5 (Extrudr, ASTM D955)[2] | Not documented |
| Overall printing difficulty1–5 | Easy — minor profile tuning[1][2] | Advanced — enclosure, hardware upgrades, tuning; at this hardness the filament will not push through a Bowden tube[3][4] |
| Extruder requirement | Not documented | Direct drive only. NinjaTek calls its 85A grade ideal for direct-drive extruders and Recreus specifies direct-drive printers for 82A; BASF caps print speed at 15–40 mm/s with a nozzle of 0.4 mm or larger[3][4][5] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely — Extrudr explicitly states no hardened nozzle is needed[2] | Brass fine indefinitely[20] |
| Abrasiveness1–5 | Non-abrasive[2] | Non-abrasive[20] |
| Nozzle clog risk1–5 | Low — 3DXTech lists no special nozzle concerns and no minimum layer height for PCTG, only a 65 °C pre-dry[21] | High — jams from moisture, heat creep or particles[19][17] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[22] | Very high — softens in the cold zone readily; soft filament buckles between the drive gear and the melt zone[17][3] |
| Hotend requirement | No special hot-end required[22] | No special hot-end required, but a direct-drive extruder is (Simplify3D)[16] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate (0.3–0.8 %) — the copolyester matrix reaches 0.40 % saturated at 25 °C / 55 % RH and 3DXTech specifies a 65 °C, 4 h pre-dry[14][21] | Moderate — NinjaTek measures 0.22 % in 24 h (ASTM D570) and BASF specifies a 70 °C dry for at least 5 h[3][5] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.22 after 24 h water immersion (NinjaFlex 85A, ASTM D570) — an immersion figure, not an equilibrium moisture content at 50 % RH[3] |
| Drying temperature & time | Not documented | 70 °C for at least 5 h in a hot-air dryer or vacuum oven (BASF)[5] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[19] | Bubbling and popping at the nozzle, stringing and a rough surface[19] |
| Effect of moisture on strength | Polymaker groups PETG with nylon, PVA and TPU as highly hygroscopic; no dry-versus-conditioned strength figures are published for this grade and the loss shows as bubbling and poor layer adhesion[19] | Polymaker groups TPU with the highly hygroscopic materials; wet TPU prints with poor layer adhesion and weak, brittle layers[19] |
| Storage requirement | Sealed with desiccant; Polymaker groups PETG with the highly hygroscopic materials[19][15] | Sealed with desiccant; often kept in a dryer during the print[19] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 43–44 at yield and 45–46 at break (ISO 527, injection-moulded resin data from Spectrum and Extrudr); 48 on My Tech Fun printed bars[1][2][23] | 26 ultimate (NinjaFlex 85A, ASTM D638)[3] |
| Young's modulusMPa | Not documented | 12 (NinjaFlex 85A, ASTM D638) — two orders of magnitude below any rigid filament; NinjaTek's 95A Cheetah reaches 26 by the same method[3][24] |
| Elongation at break% | 215–220 at break on moulded specimens (ISO 527); 4.3–4.4 at yield[1][2] | 650 at break (Filaflex 82A) and 660 (NinjaFlex 85A); BASF measures 600 in XY and 320 in ZX[4][3][5] |
| Charpy impact, notchedkJ/m² | 93–94 notched Izod at 23 °C on moulded specimens (ISO 180); 3DXTech quotes 8 by ISO 180/A[1][2][6] | Not documented |
| Other impact data | Izod 4.14 kJ/m² on My Tech Fun printed bars, against 3.37 for PETG on the same rig[23] | Not documented |
| Layer adhesion / Z tensileMPa | 21.6 on My Tech Fun 4×4 mm printed bars, against 32.9 for PETG[23] | Not documented |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[1][2] | Very ductile — bends far before failing[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | 69 Shore D measured by My Tech Fun, against 72 for PETG[23] | 29 Shore D / 85 Shore A (BASF Ultrafuse 85A, ISO 7619-1); 85 Shore A (NinjaFlex, ASTM D2240); 82 A nominal for Filaflex[3][5][4] |
| Creep resistance / sustained load1–5 | Below average — a 12 mm bar sagged to 19.4 mm over 5 days at 1.25 kg, slightly worse than PETG's 18.2[23] | Poor — no 85A creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg, and softer grades creep more[25] |
| Fatigue / repeated-flex resistance1–5 | Good — 215 % elongation at break and 94 kJ/m² notched Izod on moulded specimens (Extrudr, Spectrum)[1][2] | Excellent — living hinges viable[17] |
| Elasticity / flexibility1–5 | Slightly flexible in thin sections[23] | Rubbery / highly elastic[3][4] |
| Z strength as % of XY% | Not documented | 53 — BASF measures 320 % elongation at break in ZX against 600 % in XY[5] |
| Wear resistance & friction | Not documented | Abrasion 0.08 g mass loss over 10 000 cycles (NinjaFlex, ASTM D4060); 82 mm³ (BASF, ISO 4649)[3][5] |
| Thermal Properties | ||
| Glass transition (Tg)°C | 78 (3DXTech, DSC)[6] | Not documented |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 88 (Spectrum, Extrudr)[1][2] | 216 melting (NinjaFlex 85A, DSC)[3] |
| Continuous service temperature°C | 68 — loaded bars begin to move at this temperature, against 65 for PETG[23] | Not documented |
| Flammability / UL 94 | Flammable; no UL 94 rating published for standard grades[26] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[17] |
| Chemical resistance | Withstands acids, alkalis, oils and UV exposure[15] | Withstands industrial solvents and UV exposure (Polymaker)[17] |
| Water / humidity resistance in service1–5 | Good — minor absorption; Spectrum describes the polymer as hydrophobic[1] | Not documented |
| Food contact | Not certified for food contact as filament[15] | Not food safe without specific certification (Polymaker)[17] |
| Biodegradability / compostability | Not biodegradable[15] | Not biodegradable[17] |
| Recyclability | Not accepted in household plastic collection[15] | Not accepted in household plastic collection[17] |
| Electrical & ESD properties | Surface resistance above 10¹³ ohm/sq — insulating (3DXTech, ASTM D257)[6] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[27] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[27] |
| Ventilation / filtration requirement1–5 | Open a window / occasional ventilation[27] | Open a window / occasional ventilation[27] |
| Post-Processing | ||
| Sanding & machining | Sands poorly — the material is tough and gums rather than powders[22] | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[17] |
| Gluing & solvent welding | Cyanoacrylate; no common solvent welds PETG cleanly[22] | Cyanoacrylate bonds TPU; no common solvent welds it[17] |
| Vapour / chemical smoothing | No practical vapour smoothing[22] | No practical vapour smoothing[17] |
| Support material pairing | Prints its own supports; Polymaker rates PolyDissolve S1 for PETG[22] | Polymaker warns TPU supports are often very difficult to remove[17] |
| Dimensional accuracy & detail | Optical clarity is the selling point; Extrudr recommends a layer height at most 50 % of nozzle diameter[2] | Not documented |
| Solvents & Solubility | ||
| Soluble in | No common workshop solvent; Eastman's CHDM copolyester data shows 1,2-dichloroethane destroying it within a week.[28] | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[29] |
| Softened or crazed by | Acetone, ethyl acetate, toluene and DMF swell and soften the copolyester; methanol crazes it (Eastman, 1 y at 23 °C).[28] | Toluene and benzene swell it up to +50 % by weight at 23 °C; esters swell it severely; ethanol and IPA soften it.[29] |
| Solvent welding & smoothing agent | Dichloromethane brushed on is the only agent that smooths PETG — a controlled carcinogen, not workshop stock.[30] | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[29] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Spectrum Premium PCTG Technical Data Sheet Spectrum Filaments · 2026-08 · tds
- Extrudr PCTG technical data Extrudr · 2026-08 · tds
- NinjaFlex 85A Technical Specifications NinjaTek · 2026-08 · tds
- Filaflex 82A product page (Shore hardness and elongation) Recreus · 2026-08 · vendor
- Ultrafuse TPU 85A Technical Data Sheet (Version 3.0) BASF Forward AM · 2022-08 · tds
- MAX-G PCTG Technical Data Sheet 3DXTech · 2026-08 · tds
- Push Plastic product catalogue Push Plastic · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Siraya Tech Flex TPU 85A Filament — product page Siraya Tech · 2026-08 · vendor
- CHCKX 10KG Multicolor PCTG Filament bundle CHCKX (Amazon US) · 2026-08 · vendor
- add:north TPU Pro Matte 85A product page add:north · 2026-08 · vendor
- Atomic Filament product catalogue Atomic Filament · 2026-08 · vendor
- Prusament PETG Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- PETG — material basics Polymaker Wiki · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- MAX-G PCTG — product page (print recommendations) 3DXTech · 2026-08 · doc
- PET and PETG — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- PCTG vs PETG comparison — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- NinjaTek technical specs comparison chart (Cheetah, NinjaFlex, Armadillo, Alloy 910, Nylon 645) NinjaTek · 2026-08 · tds
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Prusament PETG V0 Technical Datasheet Prusa Polymers · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Eastman Spectar copolyester — Chemical resistance (unstressed bars, 1 year at 23 °C) Eastman Chemical Company · 2026-08 · tds
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc