Filament comparison
PA6/66 vs TPU 85A
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PA66 (Nylon 66)PA | TPU 85AFLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | Not documented | $89.89/kg median; $31.99–$106.05/kg across 6 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyamide 66, condensed from hexamethylenediamine and adipic acid; melts around 40 °C above PA6[1] | Soft thermoplastic polyurethane at 82–85 Shore A[2][3][4] |
| Densityg/cm³ | 1.14 (extruded unfilled PA66 stock)[5] | 1.11 (BASF Ultrafuse 85A) to 1.19 (NinjaFlex 85A), ISO 1183 / ASTM D792[4][2] |
| Typical priceUSD/kg | Not documented | 1 kg-equivalent spools span 32–106; the middle of the market is about 90[6][7][2] |
| Price range across brandsUSD/kg | Not documented | 32–106 across brands; Siraya Tech Flex TPU 85A 32 at 1 kg, add:north TPU Pro Matte 85A 72, Recreus Filaflex 82A 90 at 500 g, Proto-pasta Clear Flexible TPU 90, 3DXTech 3DXFLEX 85A 96, NinjaTek NinjaFlex 106[8][6][7][9][2] |
| Market availability1–5 | Special order, 1–2 makers worldwide — no unfilled PA66 filament appeared in any catalogue searched, and the 3DXTech nylon range offers PA6, PA12 and a 6/66 copolymer but no straight PA66[6][10] | Available from several mainstream brands[6][8] |
| Spool sizes & diameters | Not documented | 1.75, 2.85 and 3 mm; 0.5, 1 and 2 kg spools[6][8][2] |
| Typical applications | Not documented | Soft-touch grips, seals, wearables and anything that must compress and rebound[2][3] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 200–220 (BASF Ultrafuse 85A, 210 typical)[4] |
| Bed temperature°C | Not documented | 40 (BASF Ultrafuse 85A)[4] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive)[1] | Open frame is fine[4] |
| Bed surface & adhesion aid | Not documented | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[11][12] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 1.2–3.2 at the 15–40 mm/s BASF specifies on a 0.4 mm nozzle at 0.2 mm layer[4] |
| Warping tendency1–5 | Not documented | None[4] |
| Bed-adhesion difficulty1–5 | Not documented | Sticks to anything — Recreus states its 82A grade has excellent bed adhesion without a heated bed or additives[3] |
| Stringing / oozing tendency1–5 | Not documented | High — drying plus tuning needed[13][12] |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning[1] | Advanced — enclosure, hardware upgrades, tuning; at this hardness the filament will not push through a Bowden tube[2][3] |
| Extruder requirement | Not documented | Direct drive only. NinjaTek calls its 85A grade ideal for direct-drive extruders and Recreus specifies direct-drive printers for 82A; BASF caps print speed at 15–40 mm/s with a nozzle of 0.4 mm or larger[2][3][4] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Not documented | Brass fine indefinitely[14] |
| Abrasiveness1–5 | Not documented | Non-abrasive[14] |
| Nozzle clog risk1–5 | Very high — frequent jams without careful setup[15][13] | High — jams from moisture, heat creep or particles[13][12] |
| Heat-creep / jam sensitivity1–5 | Not documented | Very high — softens in the cold zone readily; soft filament buckles between the drive gear and the melt zone[12][2] |
| Hotend requirement | Not documented | No special hot-end required, but a direct-drive extruder is (Simplify3D)[11] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Very high (>2 %)[13] | Moderate — NinjaTek measures 0.22 % in 24 h (ASTM D570) and BASF specifies a 70 °C dry for at least 5 h[2][4] |
| Equilibrium moisture content at ~50 % RH% | 8.5 at saturation on extruded PA66 stock (ASTM D570) — the highest uptake of any polymer in this dataset[5] | 0.22 after 24 h water immersion (NinjaFlex 85A, ASTM D570) — an immersion figure, not an equilibrium moisture content at 50 % RH[2] |
| Drying temperature & time | Not documented | 70 °C for at least 5 h in a hot-air dryer or vacuum oven (BASF)[4] |
| Symptoms when wet | Not documented | Bubbling and popping at the nozzle, stringing and a rough surface[13] |
| Effect of moisture on strength | Measured dry against wet on printed specimens at 6.16 % moisture (Polymaker CoPA): tensile 78.0 → 34.3 MPa, Young's modulus 2703 → 724 MPa, flexural strength 109.8 → 22.6 MPa, while notched Charpy rises 6.9 → 27.7 kJ/m² and elongation 12.7 → 13.2 %[16][15] | Polymaker groups TPU with the highly hygroscopic materials; wet TPU prints with poor layer adhesion and weak, brittle layers[13] |
| Storage requirement | Not documented | Sealed with desiccant; often kept in a dryer during the print[13] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 82.7 at yield and 84.8 at break on extruded PA66 stock (ASTM D638; converted from 12,000 and 12,300 psi) — no printed figure exists because no unfilled PA66 filament was found[5] | 26 ultimate (NinjaFlex 85A, ASTM D638)[2] |
| Young's modulusMPa | 2413 on extruded PA66 stock (ASTM D638; converted from 350,000 psi)[5] | 12 (NinjaFlex 85A, ASTM D638) — two orders of magnitude below any rigid filament; NinjaTek's 95A Cheetah reaches 26 by the same method[2][17] |
| Elongation at break% | 50 at break on extruded PA66 stock (ASTM D638)[5] | 650 at break (Filaflex 82A) and 660 (NinjaFlex 85A); BASF measures 600 in XY and 320 in ZX[3][2][4] |
| Flexural strengthMPa | 113.8 on extruded PA66 stock (ASTM D790; converted from 16,500 psi)[5] | Not documented |
| Flexural modulusMPa | 3034 on extruded PA66 stock (ASTM D790; converted from 440,000 psi)[5] | Not documented |
| Other impact data | Izod 53 J/m on extruded PA66 stock, converted from 1.0 ft-lb/in (ASTM D256)[5] | Not documented |
| Brittleness1–5 | Not documented | Very ductile — bends far before failing[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Shore D 86 and Rockwell 85 (108) — the source does not name the scales on extruded PA66 stock (ASTM D2240, D785)[5] | 29 Shore D / 85 Shore A (BASF Ultrafuse 85A, ISO 7619-1); 85 Shore A (NinjaFlex, ASTM D2240); 82 A nominal for Filaflex[2][4][3] |
| Creep resistance / sustained load1–5 | Not documented | Poor — no 85A creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg, and softer grades creep more[18] |
| Fatigue / repeated-flex resistance1–5 | Excellent — living hinges viable[1] | Excellent — living hinges viable[12] |
| Elasticity / flexibility1–5 | Semi-flexible[15] | Rubbery / highly elastic[2][3] |
| Z strength as % of XY% | Not documented | 53 — BASF measures 320 % elongation at break in ZX against 600 % in XY[4] |
| Wear resistance & friction | Wear factor 200e-10 in3*min/(ft*lb*h) on extruded PA66 stock (ASTM D3702); Ensinger lists very good slide and wear properties[5] | Abrasion 0.08 g mass loss over 10 000 cycles (NinjaFlex, ASTM D4060); 82 mm³ (BASF, ISO 4649)[2][4] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 232 on extruded PA66 stock (ASTM D648 at 66 psi; converted from 450 °F)[5] | Not documented |
| HDT at 1.8 MPa°C | 90 on extruded PA66 stock (ASTM D648 at 264 psi; converted from 194 °F) — the gap to the 0.45 MPa figure is the widest in the dataset[5] | Not documented |
| Melting point / Vicat°C | 255 melting on extruded PA66 stock (ASTM D2133; converted from 491 °F)[5] | 216 melting (NinjaFlex 85A, DSC)[2] |
| Continuous service temperature°C | 85 long term and 149 short term on extruded PA66 stock (converted from 185 °F and 300 °F)[5] | Not documented |
| Thermal expansion (CTE)µm/m·K | 81.0 (extruded PA66 stock, ASTM D696; source states 4.5e-5 in/in/°F)[5] | Not documented |
| Flammability / UL 94 | UL 94 V-2 on extruded PA66 stock[5] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[12] |
| Chemical resistance | Not documented | Withstands industrial solvents and UV exposure (Polymaker)[12] |
| Food contact | Not documented | Not food safe without specific certification (Polymaker)[12] |
| Biodegradability / compostability | Not documented | Not biodegradable[12] |
| Recyclability | Not documented | Not accepted in household plastic collection[12] |
| Electrical & ESD properties | Volume resistance 1e15 ohm-cm and dielectric constant 4 on extruded PA66 stock (ASTM D257, D150)[5] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[19] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[19] |
| VOC emission rateµg/min | Up to 180 caprolactam, the dominant VOC from nylon; total VOC reached nearly 200 µg/min, the highest of the nine filaments tested[19] | Not documented |
| Ultrafine-particle emission rateparticles/min | ≈2 × 10⁸ median — low for ultrafine particles despite the highest VOC mass of any filament tested[19] | Not documented |
| Hazardous species emitted | Caprolactam, at up to 180 µg/min from nylon filament — the largest single-VOC emission rate measured in the study[19] | Not documented |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[19] | Open a window / occasional ventilation[19] |
| Post-Processing | ||
| Sanding & machining | Not documented | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[12] |
| Gluing & solvent welding | Not documented | Cyanoacrylate bonds TPU; no common solvent welds it[12] |
| Vapour / chemical smoothing | Not documented | No practical vapour smoothing[12] |
| Support material pairing | Not documented | Polymaker warns TPU supports are often very difficult to remove[12] |
| Solvents & Solubility | ||
| Soluble in | Dissolved at 23 °C by formic acid above ~80 %, phenol, m-cresol, 96 % sulphuric acid or hexafluoroisopropanol — laboratory reagents.[20] | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[21] |
| Softened or crazed by | Zinc chloride solutions stress-crack it — 10 % marginal, 37 % not resistant; alcoholic calcium chloride dissolves it.[20] | Toluene and benzene swell it up to +50 % by weight at 23 °C; esters swell it severely; ethanol and IPA soften it.[21] |
| Solvent welding & smoothing agent | None — nylon's only solvents are formic acid, phenol and HFIP, all of which degrade the part they wet.[20] | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[21] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- PA (Nylon) — material basics Polymaker Wiki · 2026-08 · doc
- NinjaFlex 85A Technical Specifications NinjaTek · 2026-08 · tds
- Filaflex 82A product page (Shore hardness and elongation) Recreus · 2026-08 · vendor
- Ultrafuse TPU 85A Technical Data Sheet (Version 3.0) BASF Forward AM · 2022-08 · tds
- TECAMID 66 natural (PA66) — stock shape properties Ensinger · 2026-08 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Siraya Tech Flex TPU 85A Filament — product page Siraya Tech · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- add:north TPU Pro Matte 85A product page add:north · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- Moisture Conditioning — effect on printed nylon properties Polymaker Wiki · 2026-08 · doc
- PolyMide CoPA Technical Data Sheet V5.4 (dry and wet status blocks) Polymaker · 2024-11 · tds
- NinjaTek technical specs comparison chart (Cheetah, NinjaFlex, Armadillo, Alloy 910, Nylon 645) NinjaTek · 2026-08 · tds
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Ultramid Nylon Chemical Resistance guide (unmodified PA6 B27E and PA66 A27E) BASF · 2026-08 · tds
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds