Filament comparison
e-TPU vs PETG-ESD
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Foaming / expanded TPU (TPU Aero / TPU Air)FLEX | ESD-safe PETGPETG |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $52.05/kg median; $41.99–$85.29/kg across 6 dated product listings | $102.99/kg median; $65.98–$140.00/kg across 2 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Foaming thermoplastic polyurethane — a blowing agent expands the extrudate so the printed Shore hardness can be tuned by flow rate[1] | PETG compounded with a conductive filler to bring surface resistivity into the static-dissipative range[2][3] |
| Densityg/cm³ | 1.15 filament (Siraya Tech Flex TPU Air) and 1.05 (Roamr TPU Air HR), ISO 1183; the printed part falls to 0.51–0.93 depending on nozzle temperature (ISO 845)[4][5] | 1.24 (Fiberon) and 1.28 (3DXTech), ISO 1183[2][3] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 42–85; the middle of the market is about 52[6][7][8][9][10][11] | 1 kg-equivalent spools span 66–140; the middle of the market is about 103[12][13] |
| Price range across brandsUSD/kg | 42–85 across brands; QIDI TPU-Aero 42, Siraya Tech Flex TPU Air 45, Phaetus aeFlex TPU-Aero 49 direct and 40 at West3D, Roamr TPU Air HR 80A 55 at 800 g, Recreus Filaflex Foamy 73 at 750 g, colorFabb varioShore 85 at 700 g[6][7][8][9][10][11][14] | 66–140 across brands; Fiberon PETG-ESD 66, 3DXSTAT ESD-PETG 140[12][13] |
| Market availability1–5 | Available from several mainstream brands — colorFabb, Recreus, QIDI, Phaetus, Siraya Tech and FusRock all sell an active-foaming TPU[1][6][7][8][10][11] | Niche, a handful of specialist brands[12][13] |
| Spool sizes & diameters | 1.75 mm; 0.7, 0.75, 0.8, 1 and 3 kg spools[1][6][8][9][11] | 1.75 mm; 0.5, 0.75, 1 and 3 kg spools[12][13] |
| Typical applications | Cushioning, midsoles, insoles and soft-touch parts where the softness needs to vary within one print; Siraya Tech's Roamr line is aimed specifically at printed footwear[1][9] | Electronics fixtures, trays and jigs handled around static-sensitive components[2][3] |
| Diameter tolerance± mm | 0.03 (Siraya Tech and Roamr, 1.75 mm)[4][5] | Not documented |
| Printing Parameters | ||
| Nozzle temperature°C | 230–270 (QIDI and Siraya Tech), 220–260 (Roamr); foaming activates near 230 °C and is strongest at the top of the range[1][4][5][10] | 250–290 (Fiberon)[2] |
| Bed temperature°C | 30–45 (QIDI and Siraya Tech), 35–50 (Roamr) — a hot bed makes the foamed part over-stick[4][5][10] | 70–80 (Fiberon); 70 (3DXTech)[2][3] |
| Enclosure / chamber requirement1–5 | Open frame is fine — Roamr states no enclosure is required[1][5] | Open frame is fine — Fiberon specifies room-temperature chamber[2] |
| Part cooling fan | 100 % — cooling sets the foamed structure quickly (Siraya Tech and Roamr)[4][5] | Not documented |
| Bed surface & adhesion aid | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent, and Siraya Tech recommends PVP glue or Magigoo as a release agent on PEI[15][16][4] | Textured PEI, satin or powder-coated sheets; on smooth PEI a glue stick acts as a release agent[17][18] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Up to 12 (Siraya Tech, Flex TPU Air)[8] | Fiberon rates the material to 500 mm/s, equivalent to 40 on a 0.4 mm nozzle at 0.2 mm layer — a machine-limited headline rather than a measured melt rate[2][19] |
| Bed-adhesion difficulty1–5 | Not documented | Needs the right surface or a thin adhesive — the problem is releasing the part, not sticking it[17][18] |
| Stringing / oozing tendency1–5 | Severe — the material expands inside the hot end, so it oozes on travel moves; QIDI states retraction tuning cannot fix it and Siraya Tech advises setting retraction distance and speed to zero[4][10] | Moderate — retraction tuning needed; Polymaker names stringing as PETG's common quirk[18] |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning; both density and hardness follow nozzle temperature and flow[1] | Intermediate — dry filament and a tuned profile; resistivity depends on getting the nozzle temperature right[2] |
| Extruder requirement | Direct drive; the base material is a 92A TPU[1][20] | Not documented |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely — Roamr states plainly that no hardened nozzle is needed[21][5] | Hardened steel required[2] |
| Abrasiveness1–5 | Non-abrasive[21] | Moderately abrasive — conductive carbon filler[2] |
| Nozzle clog risk1–5 | Not documented | Low — 3DXTech lists no special nozzle concerns and no minimum layer height for its ESD-PETG, only a 65 °C pre-dry[22] |
| Heat-creep / jam sensitivity1–5 | Not documented | Slightly sensitive[23] |
| Hotend requirement | No special hot-end required, but a direct-drive extruder is (Simplify3D)[15] | No special hot-end required[23] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate[24] | Moderate (0.3–0.8 %) — the PETG matrix reaches 0.40 % saturated at 25 °C / 55 % RH and 3DXTech specifies a 65 °C, 4 h pre-dry[17][22] |
| Equilibrium moisture content at ~50 % RH% | 1.09 water absorption (QIDI TPU-Aero; the standard is not stated)[10] | 0.41 equilibrium water absorption (Fiberon PETG-ESD)[2] |
| Drying temperature & time | 70–80 °C for 4–6 h; keep below 15 % RH while printing (Siraya Tech, Roamr and QIDI)[4][5][10] | 65 °C for 3 h (Fiberon)[2] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface; Siraya Tech adds that moisture wrecks the foaming itself, not only the surface[24][4] | Bubbling and popping at the nozzle, stringing and a rough surface[24] |
| Effect of moisture on strength | Polymaker groups TPU with the highly hygroscopic materials; no dry-versus-conditioned figures are published[24] | Polymaker groups PETG with nylon, PVA and TPU as highly hygroscopic; no dry-versus-conditioned strength figures are published for this grade and the loss shows as bubbling and poor layer adhesion[24] |
| Storage requirement | Sealed with desiccant; often kept in a dryer during the print[24] | Sealed with desiccant; Polymaker groups PETG with the highly hygroscopic materials[24][18] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | Falls with foaming: colorFabb 24 unfoamed and 12 foamed (ISO 527-1A); Siraya Tech 10.3 at break printed at 240 °C down to 3.8 at 270 °C; QIDI 6.81 at break (ISO 527, XY)[1][4][10] | 36.1 ± 0.9 printed XY, ISO 527 (Fiberon); 3DXTech quotes 50 at break[2][3] |
| Young's modulusMPa | 50 unfoamed and 40 foamed (colorFabb, ISO 527-1A)[1] | 1983 ± 75 printed XY, ISO 527 (Fiberon)[2] |
| Elongation at break% | 465 unfoamed and 450 foamed (colorFabb, ISO 527-1A); Siraya Tech 629 at 240 °C down to 475 at 270 °C; Roamr 760 down to 540; QIDI 576 (ISO 527, XY)[1][4][5][10] | 7.3 ± 0.7 printed XY, ISO 527 (Fiberon); 3DXTech quotes 13 at break[2][3] |
| Flexural strengthMPa | Not documented | 54.0 ± 2.5 printed XY, ISO 178 (Fiberon)[2] |
| Flexural modulusMPa | 50 unfoamed and 40 foamed flexural modulus (colorFabb, ISO 178)[1] | 1651 ± 141 printed XY, ISO 178 (Fiberon)[2] |
| Charpy impact, notchedkJ/m² | Not documented | 5.7 ± 0.5 printed XY, ISO 179, notched (Fiberon)[2] |
| Other impact data | Not documented | Charpy unnotched 29.3 ± 2.2 printed XY (Fiberon, ISO 179)[2] |
| Layer adhesion / Z tensileMPa | Not documented | 20.7 ± 0.6 printed Z, ISO 527 (Fiberon)[2] |
| Brittleness1–5 | Very ductile — bends far before failing[1] | Moderate[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Tunable by nozzle temperature: colorFabb 92 Shore A unfoamed; Siraya Tech 78 A printed at 240 °C falling to 63 A at 270 °C, Roamr TPU Air HR 80A 80 A down to 66 A and HR 85A 83 A down to 70 A (ISO 7619)[1][4][5][25] | Not documented |
| Creep resistance / sustained load1–5 | Poor — no foamed-grade creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[26] | Below average — no ESD-grade creep test; unfilled PETG sagged from 12 to 17.1–20.4 mm over 5 days at 1.25 kg[27][28][29][30] |
| Fatigue / repeated-flex resistance1–5 | Excellent — living hinges viable[16] | Moderate — no ESD-grade S-N curve; unfilled printed PETG ran 79 000–193 000 cycles at 30 % of tensile strength[31] |
| Elasticity / flexibility1–5 | Rubbery / highly elastic[1] | Slightly flexible in thin sections[2] |
| Z strength as % of XY% | Not documented | 57 (Fiberon, printed Z against XY tensile)[2] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 76 (ISO 75, 0.45 MPa, Fiberon)[2] |
| HDT at 1.8 MPa°C | Not documented | 72 (ISO 75, 1.8 MPa, Fiberon)[2] |
| Glass transition (Tg)°C | Not documented | 77 (Fiberon) and 80 (3DXTech), DSC[2][3] |
| Melting point / Vicat°C | Vicat softening drops as the foam expands: 83 printed at 240 °C to 53 at 270 °C (Siraya Tech, ISO 306); QIDI 70.4[4][10] | Amorphous — no melting point; Vicat 86 (Fiberon, ISO 306)[2] |
| Annealing response | Foaming activates near 230 °C and expands the extrudate about 1.6×; colorFabb advises dropping flow to 60–70 % to realise the weight saving, and Siraya Tech publishes a flow schedule from 85–90 % at 230 °C down to 50–55 % at 270 °C[1][4] | Not documented |
| Flammability / UL 94 | Not documented | Flammable; no UL 94 rating published for standard grades[32] |
| Environment & Chemical | ||
| UV resistance1–5 | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[16] | Not documented |
| Chemical resistance | Withstands industrial solvents and UV exposure (Polymaker)[16] | Withstands acids, alkalis, oils and UV exposure[18] |
| Food contact | Not food safe without specific certification (Polymaker)[16] | Not certified for food contact as filament[18] |
| Biodegradability / compostability | Not biodegradable[16] | Not biodegradable[18] |
| Recyclability | Not accepted in household plastic collection[16] | Not accepted in household plastic collection[18] |
| Electrical & ESD properties | Not documented | Surface resistivity falls with nozzle temperature: 7.0×10⁶–1.6×10⁷ ohm at 250 °C, 3.2×10⁵–4.7×10⁵ at 270 °C and below 1×10⁴ at 290 °C (Fiberon); 3DXTech quotes 10⁷–10⁹ ohm/sq[2][3] |
| Health & Safety | ||
| Fume toxicity1–5 | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[33] | Moderate — measurable VOCs and UFPs, ventilation advised[33] |
| Ventilation / filtration requirement1–5 | Open a window / occasional ventilation[33] | Open a window / occasional ventilation[33] |
| Dust & fibre handling hazard | Not documented | Conductive carbon filler is bound in the matrix; avoid inhaling sanding dust[2] |
| Post-Processing | ||
| Sanding & machining | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[16] | Sands poorly — the material is tough and gums rather than powders[23] |
| Gluing & solvent welding | Cyanoacrylate bonds TPU; no common solvent welds it[16] | Cyanoacrylate; no common solvent welds PETG cleanly[23] |
| Vapour / chemical smoothing | No practical vapour smoothing[16] | No practical vapour smoothing[23] |
| Support material pairing | Polymaker warns TPU supports are often very difficult to remove[16] | Prints its own supports; Polymaker rates PolyDissolve S1 for PETG[23] |
| Dimensional accuracy & detail | Foamed surfaces are matte and textured; holding a consistent hardness means holding the nozzle temperature steady, and the printed density moves by nearly a factor of two across the 230–270 °C window[1][4] | Nozzle temperature has to be held steady — it moves surface resistivity by three orders of magnitude[2] |
| Solvents & Solubility | ||
| Soluble in | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[34] | No common workshop solvent; 1,2-dichloroethane destroys it inside a week and dichloromethane — a carcinogen — dissolves the surface.[35][36] |
| Softened or crazed by | Toluene and benzene swell it up to +50 % by weight at 23 °C; the foamed wall soaks up esters and alcohols faster still.[34] | Acetone (+16 % weight over 1 year at 23 °C), ethyl acetate, toluene and DMF swell and soften it; methanol crazes it.[35] |
| Solvent welding & smoothing agent | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[34] | Dichloromethane brushed on is the only agent that smooths PETG — a controlled carcinogen, not workshop stock.[36] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- varioShore TPU Technical Data Sheet colorFabb · 2026-08 · tds
- Fiberon PETG-ESD Technical Data Sheet V1.1 Polymaker · 2026-08 · tds
- 3DXSTAT ESD-PETG Technical Data Sheet 3DXTech · 2026-08 · tds
- Siraya Tech Flex TPU Air Technical Data Sheet Siraya Tech · 2026-08 · tds
- Roamr TPU Air HR 80A Technical Data Sheet Siraya Tech · 2026-08 · tds
- Recreus product catalogue Recreus · 2026-08 · vendor
- varioShore TPU Natural — product page colorFabb US · 2026-08 · vendor
- Siraya Tech Flex TPU Air Black Filament — lightweight foaming flexible, product page Siraya Tech · 2026-08 · vendor
- Roamr TPU Air HR 80A Filament — product page Siraya Tech · 2026-08 · vendor
- TPU-Aero Lightweight TPU Filament — product page with specification tables QIDI Tech · 2026-08 · vendor
- aeFlex TPU-Aero — active foaming low weight TPU, product page Phaetus · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Phaetus aeWorthy TPU-Aero — reseller listing West3D · 2026-08 · vendor
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- Prusament PETG Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- PETG — material basics Polymaker Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- NinjaFlex 85A Technical Specifications NinjaTek · 2026-08 · tds
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- 3DXSTAT ESD-PETG — product page (print recommendations) 3DXTech · 2026-08 · doc
- PET and PETG — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Roamr TPU Air HR 85A Technical Data Sheet Siraya Tech · 2026-08 · tds
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- PCTG vs PETG comparison — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Extrudr PETG vs PCTG vs XPETG-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Prusament PETG-CF vs PETG V0 vs PETG — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- BambuLab PETG Basic vs Translucent vs PETG-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
- Prusament PETG V0 Technical Datasheet Prusa Polymers · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- Eastman Spectar copolyester — Chemical resistance (unstressed bars, 1 year at 23 °C) Eastman Chemical Company · 2026-08 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc