Filament comparison
e-TPU vs PEEK
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Foaming / expanded TPU (TPU Aero / TPU Air)FLEX | PEEKHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $52.05/kg median; $41.99–$85.29/kg across 6 dated product listings | $531.87/kg median; $296.14–$770.00/kg across 5 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Foaming thermoplastic polyurethane — a blowing agent expands the extrudate so the printed Shore hardness can be tuned by flow rate[1] | Polyether ether ketone — a semi-crystalline polyaryletherketone[2] |
| Densityg/cm³ | 1.15 filament (Siraya Tech Flex TPU Air) and 1.05 (Roamr TPU Air HR), ISO 1183; the printed part falls to 0.51–0.93 depending on nozzle temperature (ISO 845)[3][4] | 1.30 (ISO 1183)[2][5] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 42–85; the middle of the market is about 52[6][7][8][9][10][11] | 1 kg-equivalent spools span 296–770; the middle of the market is about 532[12][13][14] |
| Price range across brandsUSD/kg | 42–85 across brands; QIDI TPU-Aero 42, Siraya Tech Flex TPU Air 45, Phaetus aeFlex TPU-Aero 49 direct and 40 at West3D, Roamr TPU Air HR 80A 55 at 800 g, Recreus Filaflex Foamy 73 at 750 g, colorFabb varioShore 85 at 700 g[6][7][8][9][10][11][15] | 296-770 across brands and spool sizes; 3D4Makers recycled R-PEEK 296 at 750 g, IEMAI 3D 420 at 1 kg, LEHVOSS Luvocom 3F PEEK 9581 532 at 2 kg, 3DXTech ThermaX PEEK 770 at 500 g[12][13][14] |
| Market availability1–5 | Available from several mainstream brands — colorFabb, Recreus, QIDI, Phaetus, Siraya Tech and FusRock all sell an active-foaming TPU[1][6][7][8][10][11] | Niche, a handful of specialist brands[12][13][5] |
| Spool sizes & diameters | 1.75 mm; 0.7, 0.75, 0.8, 1 and 3 kg spools[1][6][8][9][11] | 1.75 and 2.85 mm; 200 g to 2 kg spools[12][13][5] |
| Typical applications | Cushioning, midsoles, insoles and soft-touch parts where the softness needs to vary within one print; Siraya Tech's Roamr line is aimed specifically at printed footwear[1][9] | Aerospace brackets, semiconductor handling, sterilisable medical tooling and downhole parts[2] |
| Diameter tolerance± mm | 0.03 (Siraya Tech and Roamr, 1.75 mm)[3][4] | Not documented |
| Printing Parameters | ||
| Nozzle temperature°C | 230–270 (QIDI and Siraya Tech), 220–260 (Roamr); foaming activates near 230 °C and is strongest at the top of the range[1][3][4][10] | 380-400 (3DXTech printed-specimen conditions); Victrex quotes a 340-450 melt range for AM 450 FIL[2][5] |
| Bed temperature°C | 30–45 (QIDI and Siraya Tech), 35–50 (Roamr) — a hot bed makes the foamed part over-stick[3][4][10] | 130–140 (3DXTech)[2] |
| Enclosure / chamber requirement1–5 | Open frame is fine — Roamr states no enclosure is required[1][4] | Actively heated chamber required[16][17] |
| Recommended chamber temperature°C | Not documented | Not less than 150 for semi-crystalline printing (Victrex AM 450 FIL); bed above 150[5] |
| Part cooling fan | 100 % — cooling sets the foamed structure quickly (Siraya Tech and Roamr)[3][4] | Not documented |
| Bed surface & adhesion aid | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent, and Siraya Tech recommends PVP glue or Magigoo as a release agent on PEI[18][19][3] | Not documented |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Up to 12 (Siraya Tech, Flex TPU Air)[8] | Not documented |
| Warping tendency1–5 | Not documented | Severe — heated chamber needed[16] |
| Bed-adhesion difficulty1–5 | Not documented | Very difficult — special plates or slurry required[16] |
| Stringing / oozing tendency1–5 | Severe — the material expands inside the hot end, so it oozes on travel moves; QIDI states retraction tuning cannot fix it and Siraya Tech advises setting retraction distance and speed to zero[3][10] | Not documented |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning; both density and hardness follow nozzle temperature and flow[1] | Expert / industrial hardware only[16][17] |
| Extruder requirement | Direct drive; the base material is a 92A TPU[1][20] | An all-metal hot end rated above 400 °C and a heated chamber; 3DXTech tests at 0.25 mm layer height on a 0.4 mm nozzle[2][16] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely — Roamr states plainly that no hardened nozzle is needed[21][4] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[16] |
| Abrasiveness1–5 | Non-abrasive[21] | Non-abrasive when unfilled[2] |
| Nozzle clog risk1–5 | Not documented | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[22] |
| Hotend requirement | No special hot-end required, but a direct-drive extruder is (Simplify3D)[18] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate[23] | Not documented |
| Equilibrium moisture content at ~50 % RH% | 1.09 water absorption (QIDI TPU-Aero; the standard is not stated)[10] | 0.45 at saturation, 23 °C (ISO 62); 0.55 at 100 °C[5] |
| Drying temperature & time | 70–80 °C for 4–6 h; keep below 15 % RH while printing (Siraya Tech, Roamr and QIDI)[3][4][10] | 120 °C for 5 h, target below 0.020 % moisture (Victrex AM 450 FIL)[5] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface; Siraya Tech adds that moisture wrecks the foaming itself, not only the surface[23][3] | Not documented |
| Effect of moisture on strength | Polymaker groups TPU with the highly hygroscopic materials; no dry-versus-conditioned figures are published[23] | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[22] |
| Storage requirement | Sealed with desiccant; often kept in a dryer during the print[23] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | Falls with foaming: colorFabb 24 unfoamed and 12 foamed (ISO 527-1A); Siraya Tech 10.3 at break printed at 240 °C down to 3.8 at 270 °C; QIDI 6.81 at break (ISO 527, XY)[1][3][10] | 60-100 (printed XY): Victrex AM 450 FIL 60-80 at yield and 3DXTech 100, both ISO 527; 98 at yield injection-moulded[2][5] |
| Young's modulusMPa | 50 unfoamed and 40 foamed (colorFabb, ISO 527-1A)[1] | 3000-4000 (printed XY, ISO 527, Victrex AM 450 FIL); 3720 (3DXTech); 4000 injection-moulded[2][5] |
| Elongation at break% | 465 unfoamed and 450 foamed (colorFabb, ISO 527-1A); Siraya Tech 629 at 240 °C down to 475 at 270 °C; Roamr 760 down to 540; QIDI 576 (ISO 527, XY)[1][3][4][10] | 28 (printed XY, ISO 527) — remarkably ductile for a high-temperature polymer[2] |
| Flexural strengthMPa | Not documented | 130 (printed XY, ISO 178)[2] |
| Flexural modulusMPa | 50 unfoamed and 40 foamed flexural modulus (colorFabb, ISO 178)[1] | 2700 (printed XY, ISO 178)[2] |
| Charpy impact, notchedkJ/m² | Not documented | 6.0 (injection-moulded, ISO 179/1eA); unnotched does not break[5] |
| Other impact data | Not documented | Izod notched 7.0 kJ/m2 injection-moulded (ISO 180/A). Printed anisotropy is extreme: VICTREX AM 200 on a Stratasys F900 gives Izod notched 1380-1530 J/m XZ against 30-62 J/m ZX (ASTM D256)[5][24] |
| Layer adhesion / Z tensileMPa | Not documented | 20-85 at yield (printed ZX, ISO 527, Victrex AM 450 FIL); the spread is set by chamber temperature and weld quality[5] |
| Brittleness1–5 | Very ductile — bends far before failing[1] | Tough — absorbs impact, yields before breaking[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Tunable by nozzle temperature: colorFabb 92 Shore A unfoamed; Siraya Tech 78 A printed at 240 °C falling to 63 A at 270 °C, Roamr TPU Air HR 80A 80 A down to 66 A and HR 85A 83 A down to 70 A (ISO 7619)[1][3][4][25] | Shore D 84.5 (injection-moulded, ISO 868); Rockwell M100 / R125 on extruded PEEK stock (ASTM D785)[5][26] |
| Creep resistance / sustained load1–5 | Poor — no foamed-grade creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[27] | Excellent — holds load for years. Victrex rates PEEK for long-term creep; injection-moulded flexural stress at 3.5 % strain falls only from 125 MPa at 23 °C to 85 MPa at 125 °C, and extruded stock is rated to 249 °C continuous[28][5][26] |
| Fatigue / repeated-flex resistance1–5 | Excellent — living hinges viable[19] | Excellent — living hinges viable. Victrex rates PEEK for long-term fatigue as well as creep[28] |
| Elasticity / flexibility1–5 | Rubbery / highly elastic[1] | Rigid[2] |
| Z strength as % of XY% | Not documented | 71-84 (VICTREX AM 200 LMPAEK printed on the Stratasys F900 and Fortus 450mc, ZX against XZ tensile yield, ASTM D638); unfilled PEEK's own ZX spread is wider[24] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 140 (printed XY, ISO 75 at 0.45 MPa, 3DXTech)[2] |
| HDT at 1.8 MPa°C | Not documented | 152 (unannealed, ISO 75-2/Af, Victrex AM 450 FIL); 160 on extruded stock (ASTM D648 at 264 psi)[5][26] |
| Glass transition (Tg)°C | Not documented | 143 (DSC, 3DXTech); Victrex gives onset 143 and midpoint 150 (ISO 11357-2)[2][5] |
| Melting point / Vicat°C | Vicat softening drops as the foam expands: 83 printed at 240 °C to 53 at 270 °C (Siraya Tech, ISO 306); QIDI 70.4[3][10] | 343 melting (ISO 11357-3, Victrex); VICTREX AM 200 LMPAEK melts at 303[5][24] |
| Continuous service temperature°C | Not documented | 240 UL 746B relative thermal index, strength (RTI electrical 260, impact 180); Ensinger rates extruded PEEK stock at 249 long term[5][26] |
| Annealing response | Foaming activates near 230 °C and expands the extrudate about 1.6×; colorFabb advises dropping flow to 60–70 % to realise the weight saving, and Siraya Tech publishes a flow schedule from 85–90 % at 230 °C down to 50–55 % at 270 °C[1][3] | Not documented |
| Thermal expansion (CTE)µm/m·K | Not documented | 37.8 (extruded PEEK stock, 23-60 °C, ASTM E831; source states 2.1e-5 in/in/°F), rising to 41.9 at 60-100 °C and 55.8 at 100-150 °C[26] |
| Flammability / UL 94 | Not documented | UL 94 V-0 at 1.5 mm on the base resin; glow-wire flammability index 960 °C at 2.0 mm (IEC 60695-2-12)[2][5] |
| Environment & Chemical | ||
| UV resistance1–5 | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[19] | Not documented |
| Chemical resistance | Withstands industrial solvents and UV exposure (Polymaker)[19] | Outstanding — resistant to almost all solvents and to steam sterilisation[2] |
| Water / humidity resistance in service1–5 | Not documented | Excellent — essentially unaffected; 0.45 % water at saturation and resistant to steam sterilisation[5][2] |
| Food contact | Not food safe without specific certification (Polymaker)[19] | Not documented |
| Biodegradability / compostability | Not biodegradable[19] | Not documented |
| Recyclability | Not accepted in household plastic collection[19] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[29] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[29] |
| Ventilation / filtration requirement1–5 | Open a window / occasional ventilation[29] | Ventilated room or enclosure recommended[29] |
| Post-Processing | ||
| Sanding & machining | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[19] | Not documented |
| Gluing & solvent welding | Cyanoacrylate bonds TPU; no common solvent welds it[19] | Not documented |
| Vapour / chemical smoothing | No practical vapour smoothing[19] | Not documented |
| Support material pairing | Polymaker warns TPU supports are often very difficult to remove[19] | Not documented |
| Dimensional accuracy & detail | Foamed surfaces are matte and textured; holding a consistent hardness means holding the nozzle temperature steady, and the printed density moves by nearly a factor of two across the 230–270 °C window[1][3] | Not documented |
| Solvents & Solubility | ||
| Soluble in | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[30] | 95–98 wt% sulphuric acid dissolves it — 10 g per 100 mL at 40–70 °C gives a dark red solution. Laboratory route only.[31][32] |
| Softened or crazed by | Toluene and benzene swell it up to +50 % by weight at 23 °C; the foamed wall soaks up esters and alcohols faster still.[30] | Concentrated nitric, hydrofluoric, hydrobromic and hydriodic acids attack it; DCM, DMSO and THF swell thin-walled sections.[33][32] |
| Solvent welding & smoothing agent | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[30] | None — no solvent softens PEEK, so parts are joined thermally or mechanically, never chemically.[33][32] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- varioShore TPU Technical Data Sheet colorFabb · 2026-08 · tds
- ThermaX PEEK Technical Data Sheet v3 3DXTech · 2026-08 · tds
- Siraya Tech Flex TPU Air Technical Data Sheet Siraya Tech · 2026-08 · tds
- Roamr TPU Air HR 80A Technical Data Sheet Siraya Tech · 2026-08 · tds
- VICTREX AM 450 FIL — datasheet Victrex · 2025-12 · tds
- Recreus product catalogue Recreus · 2026-08 · vendor
- varioShore TPU Natural — product page colorFabb US · 2026-08 · vendor
- Siraya Tech Flex TPU Air Black Filament — lightweight foaming flexible, product page Siraya Tech · 2026-08 · vendor
- Roamr TPU Air HR 80A Filament — product page Siraya Tech · 2026-08 · vendor
- TPU-Aero Lightweight TPU Filament — product page with specification tables QIDI Tech · 2026-08 · vendor
- aeFlex TPU-Aero — active foaming low weight TPU, product page Phaetus · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEEK 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Phaetus aeWorthy TPU-Aero — reseller listing West3D · 2026-08 · vendor
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- NinjaFlex 85A Technical Specifications NinjaTek · 2026-08 · tds
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- ThermaX PEEK — product page 3DXTech · 2026-08 · vendor
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- VICTREX AM 200 — FDM Material Data Sheet Stratasys · 2024-04 · tds
- Roamr TPU Air HR 85A Technical Data Sheet Siraya Tech · 2026-08 · tds
- TECAPEEK natural (PEEK) — stock shape properties Ensinger · 2026-08 · tds
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- PEEK polymers — product overview Victrex · 2026-08 · doc
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- The Effects of Sulfonated Poly(ether ether ketone) Ion Exchange Preparation Conditions on Membrane Properties Yee, Zhang & Ladewig, Membranes 3(3) 182–195 · 2013-07 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- What solvents are not compatible with PEEK? — fluidics technical FAQ IDEX Health & Science · 2026-08 · doc